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6

Duty Cycle 

 

The hoist is not designed for continuous all day usage and has a recommended duty cycle. 

Please refer to the table below to ensure a long and safe life for this product.   

  ( table 3-1) 

 

                                                      Table 3-1     

 

 

Load cond. 

 

Explanation 

 

Load spectrum 

factor 

Daily  operating 

time (h) 

Total 

operating time 

(h) 

1, Light load 

Seldom lifting rated load, 

generally for light lifting 

0.125 

 

2-4 

6400 

2, Medium   

Sometimes 

lift 

rated 

load, 

generally 

lift. 

Medium Load. 

0.25 

1-2 

3200 

3, Heavy     

Often  lift  rated  load, 

generally  for  heavy  load 

lifting. 

0.5 

0.5-1 

1600 

4, Extra heavy     

Frequently  lifting  rated 

load. 

1.0 

0.25-0.5 

800 

 
7

Installation instruction 

1)

 

Installation and test operating 

a)  When  TECH

 

series  is  ready  to  install,  install  the  hoist  to  a  rated  support  structure, 

switch it  on as  the nameplate indicates,  and push the  pendant  button to  watch  for the 

running direction of load hook,   

b) Before operating a new hoist for its first lifting, it should be operated without load 

for a full cycle to ensure the correct and smooth running. The same procedure should 

be given to a hoist which has been out of usage for a long time. 

 

2)

 

Maintenance 

Maintenance should be effected byqualified    personnel    every year, and great   

attention    paid to the below parts and components. 

a)

 

Load  chain: with  daily  service, the  chain  should be always oiled or lubricated by 

grease, in the meantime, a periodically inspection for abrasion is needed. Refer to 

the  illustration  figure  for  the  inspection,  if  any  one  of  the  measurements  in  the 

following table are exceeded, the chain must be replaced. 

b)

 

Brake  device:  Maintenance  inspection  every  three  months,  the  brake  should  be 

02/08/2019

Instructions Manual for TECH0103 (H250)

5

Содержание TOHO TECH Series

Страница 1: ...INSTRUCTION MANUAL TECH0103 Electric Chain Hoist 1 Tonne x 3 Metre Lift H250 02 08 2019 Instructions Manual for TECH0103 H250 1 ...

Страница 2: ...ot be installed operated or maintained by any person who has not read all the contents of these general instructions Failure to read and comply with these instructions or any one of the limitations noted herein can result in injury and or property damage 02 08 2019 Instructions Manual for TECH0103 H250 2 ...

Страница 3: ...th the safety latch properly closed 2 Application TECH series electric chain hoist is based on Japanese and Germany technology with the features of compact structure light weight easily operation with load limit and thermal protection The hoist is widely used in factories workshops mines ports warehouses etc and can be used together with cranes as an integral part of an overhead craning system ser...

Страница 4: ...et Weight kg 58 62 63 70 Extra weight per meter of extra lift kg 1 1 1 1 2 2 2 2 Minimum headroom mm 520 520 630 630 Main dimensions A mm 245 245 245 245 B mm 245 245 245 245 C mm 158 158 124 124 D mm 142 142 176 176 E mm 350 350 350 350 F mm 600 600 610 610 5 Technical Specification 1 Relative humidity 85 2 Ambient temperature 25º C 40º C 3 Working class M4 4 Level of Protection IP54 5 Main power...

Страница 5: ...structure switch it on as the nameplate indicates and push the pendant button to watch for the running direction of load hook b Before operating a new hoist for its first lifting it should be operated without load for a full cycle to ensure the correct and smooth running The same procedure should be given to a hoist which has been out of usage for a long time 2 Maintenance Maintenance should be ef...

Страница 6: ...r deformation and wear if the wear or deformation measures a reduction of 10 or greater of the standard sizes ref to illustrated figure replace the hooks f 3 Repair There are no user serviceable parts inside hoist Covers should only be removed by qualified service personnel 8 Illustration figure for chain inspection If chain is worn over the limit value it must be replaced with a new one 5 Illustr...

Страница 7: ...ed voltage 3 After switching off the load drops while braked Dust or oil on brake disc Clean the disc Severe wear of disc Replace the disc 4 Hoist still operates when the control button is released The contactor is damaged or faulty Replace contactor 5 Excessive chain noise when running The chain is not lubricated properly Lubricate chain by oil or grease The chain or sprocket wheel is worn Replac...

Страница 8: ...9 EXPLODED DRAWING 6 02 08 2019 Instructions Manual for TECH0103 H250 8 ...

Страница 9: ...eft side plate 1 60 Hex bolt M8 30 2 20 Spring washer 10 8 61 Bottom hook assembly 2 21 Hex nut M10 8 62 Hex nut M8 2 22 Hex screw M8 20 4 63 Spring washer 8 2 23 Hex screw M8 20 4 64 Bottom hook 1 24 Motor assembly 1 65 Top hook assembly 2t 1 25 Motor cover packing 1 66 Hook axle 2t 2 26 Screw M6 8 12 67 Chain suspension holder 2t 1 27 Cover B 1 68 Connecting pin 2t 1 28 Name plate 2 69 Pin 2t 1 ...

Страница 10: ...11 ELECTRICAL DRAWING 8 XT L 1 N 01 03 04 09 T1 T2 T3 T4 2 3 4 5 6 7 8 10 9 UP DN 24V AC Push button switch 02 08 2019 Instructions Manual for TECH0103 H250 10 ...

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