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Operation Manual

 

 

 

 
 

 

1.0 General

 

 

1.1 Pump limits of application or use

 

 

 

This pump has been designed for pumping 
a range of viscosities from water to semi- 
solid, suitable for both homogeneous liquids 
and liquids with non abrasive particles/ 
solids in suspension. 

 

Speeds to 1000rpm and temperatures to 
158°F can be accomodated on this pump. 
These conditions cannot always be 
accomodated simultaneously. 

 

The STP125 has been designed to operate 
at a maximum continuous discharge pressure 
of 145 psi. However the STP125 is capable 
of withstanding discharge pressures up to a 
maximum of 160 psi intermittently. At 
pressures above 145 psi there is the 
possibility of leakage from the primary seal, if 
this occurs and the seal continues to leak at 
pressures below 145 psi it is an indication 
that the primary seal may have been 
permanently damaged and should therefore 
be replaced at the earliest opportunity. 
Continous operation at pressures above 145 
psi  will result in premature failure of  the 
pump. 

 

If the user has not specified the pumping 
application or needs to change it, it is 
important to confirm that the materials of 
construction and product seals are 
compatible with the pumping application 
and that adequate NPSH is available. 

 

For specific guidelines contact your supplier 
quoting pump serial number, system and duty 
details. (e.g. media, pressure(s), flowrate, 
pumping temperatures etc). 

1.2  Duty conditions

 

 

 

The pump should only be used for the duty 
for which it has been specified.  The 
operating pressure, speed and temperature 
limits have been selected at the time of order 
and MUST NOT be exceeded. 

These details are stated on the original 

documentation and if  not available may be 
obtained from  your supplier quoting pump 
serial number. 

 

 

1.3 Noise levels

 

 

 

Under certain operating conditions pumps 
and/or drives and/or the systems within 
which they are installed can produce sound 
pressure levels in excess of 85dBA.  When 
necessary personal protection against noise 
should be taken to safeguard the hearing of 
persons who are likely to be in close 
proximity to the equipment. 

 

 

1.4 Utility requirements

 

 

 

Electrical supply:-

 

 

 

This pump may be supplied bareshaft or 
coupled to an electric motor. 

 

Hydraulic supply:-

 

 

 

This pump may be coupled to a hydraulic 
motor. 

 

Temperature control:-

 

 

 

Temperature control jackets will require 
appropriate hot or cold media supply i.e. oil/ 
water/steam. 
 

STP125    Page  3

 

STP125    Page  4

 

Содержание STP 125

Страница 1: ...MIS TP 125 E N1 0701 OPERATION AINTENANCE and INSTALLATION MANUAL and PARTS LIST ROTARY LOBE PUMP STP 125 STP125 VERSION 03 February 3 2015...

Страница 2: ......

Страница 3: ...on 5 3 2 Principle of operation 5 3 3 Pump dimensions 6 3 4 Pump weight 6 3 5 Pump displacement 6 3 6 Pump information chart 6 3 7 Pressure relief valve 6 4 0 SystemDesignandInstallation 4 1 System de...

Страница 4: ...he timing gears 16 8 11 Shaft and bearing removal 16 9 0 Assembly 9 1 Fitting shafts into the bearing housing 17 9 2 Fitting the front seal retainers 17 9 3 Fitting timing gears and setting rotor timi...

Страница 5: ...ating tank 12 1 Heatingtankremoval 23 12 2 Heatingtankfitting 23 13 0 Relief valve 13 1 Disassembly reliefvalve 24 13 2 Assembly reliefvalve 24 14 0 Faults causes and remedies 25 15 0 Torque settings...

Страница 6: ...he materials of construction and product seals are compatible with the pumping application and that adequate NPSH is available For specific guidelines contact your supplier quoting pump serial number...

Страница 7: ...rstart inthe wrongdirection of rotation with liquid in the pump Never put your hands or fingers inside the port connections Operation Always observe the technical data Nevertouchthepumporthepipelines...

Страница 8: ...Wash with soap and water Eyes Flushwithwater seekmedical attention In all cases if symptoms persist seek medical attention Material Use Majorhazard SILICONE SEALANT GEARBOX SEAL RETAINERS GENERAL SEA...

Страница 9: ...enable the pump to be lifted either with or without the hydraulic drive fitted Alternatively slings should be wrapped around the ports and the hydraulic drive flange Note To stop the slings slipping a...

Страница 10: ...otors The direction of flow is reversed by changing the direction of rotation of the pump s drive shaft The pumping principle is as follows The volume at the inlet increases when the rotors rotate and...

Страница 11: ...gall 3 6Pumpinformationchart 3 7Pressure relief valve A integral relief valve is available It can be used regardless of the direction of rotation A manual override is also available The relief valve i...

Страница 12: ...common dischargelines Do Make the necessary piping arrangements if steam is required for heating cooling tanks Plan View SuctionLine Do not Subject the pump to rapid temperature changes during C I P C...

Страница 13: ...Use long radius bends wherever possible Provide Valves on each side of the pump to isolate the pump whennecessary Keep Pipework horizontal where applicable to reduce air locks Include eccentric reduce...

Страница 14: ...its effectiveness If this cap is lost at any time it is important that a replacement of the same type is fitted immediately 5 1Lubricatingthepump The gearbox should be filled to the mid point of the s...

Страница 15: ...ump connections and pipework joints tight and leak free 4 Is there lubrication in the pump and drive unit 5 Are the pipework valves open 6 Are all safety guards in place 7 Start then stop the pump to...

Страница 16: ...te the pump drive from all power and control supplies 3 Close the pipework valves to isolate the pump 4 Ensure allauxiliaryservices such as heating cooling tanks supply etc are isolated 5 If the pump...

Страница 17: ...ward on the proportional controlvalveandslowlyincrease by pushing the handle tofull pump speed Whendrivenelectricallystartthe systemand slowly increasethe speed withthehandwheelonthebeltvariator Using...

Страница 18: ...the seal continues to leak at pressures below 145 psi it is an indication that the primarysealmaybe permanently damaged and should therefore be replacedattheearliestopportunity Checking the oil seals...

Страница 19: ...anynoxious hazardous products havebeenpumped Isolate pump drive unit from all power and control supplies Close pipework valves to isolate the pump Disconnect the pump from the drive unit Secure The pu...

Страница 20: ...nsert a plastic block between the two rotors 13 to stop them turning 2 Using a spanner remove the rotor nuts 9 These nuts have right hand threads 3 Therotorscan beremovedfromtheshafts 28 29 by hand or...

Страница 21: ...andpress outtheoilseal 41 Itis essential to renew the oilseal upon re assembly 4 Remove the gasket 17 8 10 Removing the timing gears 1 Pull the rear inner bearing races 39 off the shafts A puller or e...

Страница 22: ...haft lightly tap each end of the shaft with a soft malletandrotate Check the torque required to turn the shaft in the bearings The bearings are correctly adjusted when the torque to turn each shaft is...

Страница 23: ...rence by adding or removing shims 30 between the gear face andshaftshoulderasindicatedinthe diagram Fullytighten the gear retaining nuts and check the clearances are within the specification limits If...

Страница 24: ...eeve 9 Fitthesleeves ontotheshafts ensuringthat the drive pins locate in any other position than themissingspline 10 Fitthesealsleeveretainingclips 64 onto theshafts 11 Fit the rotorcase 11 and retain...

Страница 25: ...the O ring 10 3 To remove the seal housing 1 Remove the gland guards 21 2 Thoroughly clean the inside and outside of the seal area on the rotorcase and the bores of the rotor 3 Remove theproduct O rin...

Страница 26: ...ng Seal Face Static Seal Face Rotary Wave Spring 11 2 Single mechanical seal removal 1 Remove the gland guards 21 2 Thoroughly clean the inside and outside of the seal area on the rotorcase and the bo...

Страница 27: ...engage correctly 5 Press therotating faces 83 intotherotor bores ensuring the drive pins locate correctly 6 Position the seal housing loosely in the rotorcase with the flat inside the rotor casealigne...

Страница 28: ...ation a hydrostatic test of the heating system is recommended Hydrostatic test pressure water 90 psi Maximum working pressure 55 psi Heating tanks should be in operation approximately 15 minutes prior...

Страница 29: ...l in the system ensure there is no pressure in the pump head 2 Clean the outside of the pump and valve casing 3 Remove the nuts 60 and housing 54 Loosen the nuts equally in order to move the housing a...

Страница 30: ...14 Faults causes and remedies...

Страница 31: ...ended torque settings in lbft Description Pump ToolSizes STP125 Frontcovernut 30 19mm Rotorcaseretainer 30 16mm Rotornut 110 41mm Bearinghousingscrew 33 8mm Allen Relief valve nut 15 14mm Footscrew 75...

Страница 32: ...STP125 Pump Model Exploded View Drawing 16 Exploded view drawing and parts list 41 i i i i i i i i i i i 1 STP125 Page 30...

Страница 33: ...ARD GLAND FP2000 STP125 2 521143202 22 SOCKET HD CAPSCREW M8x16mm 316 STAINLS 4 126008216 23 TIMING GEAR SET FP2000 STP125 1 529000208 24 TIMING GEAR SET FP2000 STP125 1 529000208 28 SHAFT DRIVEN STP1...

Страница 34: ...G STP125 2 518081209 42 SEAL SLEEVE O RING VERSION STP125 2 516041214 43 O RING ROTOR STP125 NBR Viton PTFE 2 522001246 522011242 522031207 45 O RING SHAFT STP125 NBR Viton PTFE 2 522001247 522011243...

Страница 35: ...BR Viton PTFE 2 522001250 522011241 522031206 45 O RING SHAFT STP125 NBR Viton PTFE 2 522001247 522011243 522031208 64 CLIP SHAFT SLEEVE RETAINER STP125 2 518081203 65 O RING HOUSING STP125 NBR Viton...

Страница 36: ...MP 65 PSI RELIEF VALVE 1 517022201 57 ANCHOR PLATE SS FOR RELIEF VLV STP125 1 532120201 58 SEAL DIAPHRAGM FP2000 STP125 PTFE NBR PTFE Viton 1 513132200 513132201 59 STUD M10 1 5 x 40MM LG S S STP125 4...

Страница 37: ...SKT HD ISO 8 8 M12 x 30mm PLTD 4 130112030 68 KEY RND END 10MM X 8MM X 63MM 1 199050209 69 SHAFT DRIVE KEYED STP125 1 504033216 72 HEATING TANK FOR ROTORCASE SS STP125 2 500030210 73 CAPSCREW SKT HD M...

Страница 38: ...TING RING STP125 2 518081209 42 SEAL SLEEVE LIP SEAL VERSION STP125 2 516041215 43 O RING ROTOR STP125 NBR Viton PTFE 2 522001246 522011242 522031207 45 O RING SHAFT STP125 NBR Viton PTFE 2 522001247...

Страница 39: ......

Страница 40: ...For additional information contact your local representative or visit www contactgd com compressors 2015 Gardner Denver Inc Printed in U S A...

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