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10

Model RNC100

Bowl
O-Ring

Wave Spring

Pneumatic Pilot
Operated Drain

Tube

Separator Element
or Optional Oil Removal
Element

Timer Drain Valve

(ONLY with I-Controller Level 2)

Models RNC125 thru RNC150

Separator Element 
or Optional Oil Removal 
Element

Wave
Spring

Bowl
O-ring

Timer Drain Valve - Standard

3.0 MAINTENANCE

3.1  Condenser coil

A.  Air-cooled - clean off accumulated dust and dirt monthly 

or as necessary in dirty environments. 

B.  Water-cooled - clean strainer monthly, more often if 

required. Shut off water, remove small plug to relieve 

pressure, then remove large plug to remove strainer. 

Clean strainer and replace.

3.2  Moisture Separator/Oil Removal Filter

NOTE:

  Prepackaged maintenance kits are available 

that include all necessary filter and timed drain valve 

components. Maintain maximum performance and 

efficiency with Genuine Parts. See page 26 for ordering 

information.

When to replace the Separator/Filters

  

Replace filter element when pressure drop across dryer is 

excessive or annually.

 

Dryers have the option of one or two stages of filtration. 

The directions for servicing either filter is identical.

 

When removing liquids at rated flow conditions, an 

increase in pressure drop will occur as the separator/

filter elements become loaded with solid particles.

Procedure for Separator / Filter Element Replacement

  THIS FILTER IS A PRESSURE CONTAINING DEVICE. 

DEPRESSURIZE BEFORE SERVICING. If filter has not been 

depressurized before disassembly, an audible alarm will sound 

when the bowl begins to be removed from the head. If this 

occurs, stop disassembly, isolate and completely depressurize 

filter before proceeding.
1.  Isolate dryer (close inlet and outlet valves if installed) or 

shut off air supply.

2.  Depressurize filter by slowly opening manual  drain by-

pass valve.

3.  Remove bowl

a.  For models RNC100 through RNC150  - bayonet 

mount - push bowl up, turn bowl 1/8th turn to your 

left, and pull bowl straight down

b.  For models RNC200 through RNC750 - threaded 

bowls - unscrew bowl from head using hand, strap 

wrench or C spanner.

4.  Clean filter bowl
5.  Replace moisture separator element. 

a.  Replacing complete Grade B element. 

1)  Pull off old element and discard
2)  Make certain o-rings on male of replacement 

element adaptor are in place and push element 

into filter head.

NOTE:

  Do not  handle Oil Removal Filter elements by outside 

foam cover. Handle by bottom end cap only.
6.  After making certain that o-ring inside  top of bowl (and 

on bayonet mount heads, wave spring) are in place, 

reassemble bowl to head.

NOTE:

  Make certain o-ring is generously lubricated. (Use 

lubricant provided)

NOTE:

  Wave spring ends should be pointed down to prevent 

the wave spring from interfering with reassembly.

NOTE:

  Threaded  bowl to head connection, generously 

lubricate threads with a high grade/temperate lubricant 150 

°F, 66°C. (Use lubricant provided).
7.  Disassemble condensate drain valve(s).
8.  Rebuild drain valves using Genuine Parts.  See page 26 

for ordering information.

Содержание RNC100

Страница 1: ...NG DIAGRAM I Controller Level 2 Model 100 thru 150 115 or 208 230V 60 Hz 100 or 240V 50 Hz 17 Models 200 thru 600 230 400 460V 3 50 60 Hz 18 19 Model 750 230 400 460V 3 50 60 Hz 20 21 WIRING DIAGRAM I...

Страница 2: ...our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist...

Страница 3: ...is and has not been preset at the factory for this altitude contact manufacturer s Service Department G The installation of a flexible connection prior to the dryer is recommended to prevent possible...

Страница 4: ...DELS 500 600 and 750 CHECK FOR CORRECT PHASING OF UNIT After starting the dryer if an unusual noise is heard or if the discharge line does not get hot the refrigeration compressor may be running in th...

Страница 5: ...F 49 C D Maximum ambient temperature Air cooled models 110 F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up IMPORTANT Energize dryer disconnect switch provide...

Страница 6: ...tton until Main Menu screen appears Use the Up and Down arrow buttons to scroll through the list of submenu choices Press Enter button to view the submenu that is displayed Press ESC to exit the Main...

Страница 7: ...urs that refrigeration compressor is operating are counted b Press ESC at any time to return to the Main Menu NOTE On dryers with air cooled condensers regular condenser cleaning is recommended Dirtin...

Страница 8: ...compressor off when power is restored after power interruption 7 To reinstitute SCHEDULE RUNNING push Schedule On Off and Enter button IMPORTANT Dryer must be energized 24 hours before refrigeration...

Страница 9: ...he following for proper drain function Automatic Draining Valve handle should be positioned parallel to the valve body as shown with the arrow on the handle pointing toward the EDD In this position co...

Страница 10: ...EPRESSURIZE BEFORE SERVICING If filter has not been depressurized before disassembly an audible alarm will sound when the bowl begins to be removed from the head If this occurs stop disassembly isolat...

Страница 11: ...parator weekly by pushing test button on control panel 3 5 Rebuild drain mechanism annually To facilitate service maintenance kits are available See page 26 Models RNC200 thru RNC750 Separator Element...

Страница 12: ...led models scfm 60 Hz 50 Hz 100 84 125 105 150 125 200 170 250 210 RNC MODEL 300 400 500 600 750 Rated capacity of air cooled models scfm 60 Hz 50 Hz 300 250 400 340 500 420 600 540 750 630 TABLE 2 Ai...

Страница 13: ...60 Hz N A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 875 1070 1100 1255 1962 Rated Load Amps 9 5 13 0...

Страница 14: ...sig 2 8 barg minimum Flow Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Pow...

Страница 15: ...2 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 4...

Страница 16: ...1 L2 230 VAC CUSTOMER SUPPLIED L1 PE POWER ON PILOT LIGHT T2 T2 T2 T1 T1 PE T2 T1 T1 FPS 1 FAN 1 MTR2 START RELAY SR SR L3 L3 M 6 5 S CAPACITOR 4 OVERLOAD 3 1 3 MTR1 COMPRESSOR R C S 120 VAC POWER COR...

Страница 17: ...GROUND STUD PE FAN 1 HARNESS C 1 FAN 1 MTR2 FPS 1 COMPRESSOR MTR1 DRAIN NEUTRAL COMPRESSOR ON L1 L1 N L1 1 1 N L1 1L1 N 1 N GROUND STUD 6 7 J5 3 5 4 1 2 N N COMPRESSOR CONTACTOR N TO GROUND STUD PE N...

Страница 18: ...HARNESS 1L2 L3 TB2 TB2 PE T3 T2 H1 HEATER 1 for 500 600 models only FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 18 REF SHEET 01 LINE 19 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE TB1 L1...

Страница 19: ...M SHEET 01 X X X X THERMISTER IC2 LEVEL BOARD DRAIN NEUTRAL DRAIN LINE THERMISTER NEUTRAL 3 N N HPS 1 LINE 1 1 1 TB2 DRAIN HARNESS GRN YELLOW GRN YELLOW DRAIN HARNESS DRAIN HARNESS PE PE TB2 X PE 3 BR...

Страница 20: ...ESS 1L2 L3 TB2 TB2 PE T3 T2 H1 HEATER 1 FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 12 REF SHEET 01 LINE 20 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE L1 L1 L1 L3 L2 TB1 L1 L3 L2 CONT 1...

Страница 21: ...EET 01 X X X X THERMISTER IC2 LEVEL BOARD DRAIN NEUTRAL DRAIN LINE THERMISTER NEUTRAL 3 N N HPS 1 LINE 1 TB2 DRAIN HARNESS GRN YELLOW GRN YELLOW DRAIN HARNESS DRAIN HARNESS PE PE TB2 X PE 3 BROWN BLUE...

Страница 22: ...RNESS 1L2 L3 TB2 TB2 PE T3 T2 H1 HEATER 1 for 500 600 models only FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 11 REF SHEET 02 LINE 10 REF SHEET 01 LINE 20 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2...

Страница 23: ...larm A N O W15 W13 W14 W11 W10 W9 W8 W21 W19 Alarm B N C Alarm B Com Drain Test Output Alarm B N O Drain Test Output Compressor 1 Output Compressor 1 Output W27 W18 W17 W16 N A N A W25 W23 FROM SHEET...

Страница 24: ...T3 T2 H1 HEATER 1 FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 11 REF SHEET 02 LINE 10 REF SHEET 01 LINE 20 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE L1 L1 L1 L2 L3 TB1 L1 L3 L2 CONT 1 D...

Страница 25: ...rm A N O W15 W13 W14 W11 W10 W9 W8 W21 W19 Alarm B N C Alarm B Com Drain Test Output Alarm B N O Drain Test Output Compressor 1 Output Compressor 1 Output W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01...

Страница 26: ...X2 X3 X4 PE L3 L2 L1 TB2 FU1 M FU2 M FU3 M FU1 P FU2 P FU3 P 575V VOLTAGE OPTION 575V 460V TRANSFORMER BANK 460V CONNECTION 460 3 60 CUSTOMER CONNECTION PRIMARY FUSE ENCLOSURE 575 3 60 CONNECTION CUS...

Страница 27: ...ss dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator or optional Oil Removal filter element clogged Check flow rate See D below Replace...

Страница 28: ...ant a Lack of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch Water cooled Cooling temperature...

Страница 29: ...l Right Lower G5002271 G5002271 G5002271 REPLACEMENT CABINET PARTS Models RNC200 through RNC750 2 5 3 6 1 4 ID PARTS DESCRIPTION 200 250 300 400 500 600 750 1 Cabinet Panel Top G5002276 G5002276 G5002...

Страница 30: ...ON REFERENCE RIGHT REAR VIEW A covers and center support shelf removed for clarity 2 9 12 7 8 10 11 15 18 16 17 1 3 4 RIGHT FRONT VIEW B covers and center support shelf removed for clarity 7 8 10 2 9...

Страница 31: ...ot Gas Bypass Valve G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 G5002350 10 Condenser G5002249 G5002249 G5002249 G3232828 G3232828 G3232828 G3232828 G3232828 G3232828 11 Fi...

Страница 32: ...EFERENCE RIGHT REAR VIEW A covers and center support shelf removed for clarity 33F 39F 1C 4C 23 7 2 8 1 24 3 25 IC2 Control Panel RIGHT FRONT VIEW B covers and center support shelf removed for clarity...

Страница 33: ...G3227172 G3227172 G3227172 G3227172 G3227172 G3227172 G3227172 G3227172 19 Digital PC Board IC 4 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227156 G3227145 20 Digital P...

Страница 34: ...ORIENTATION REFERENCE RIGHT REAR VIEW A covers and center support shelf removed for clarity 33F 39F 1C 4C 18 4 2 3 1 7 5 19 20 IC2 Control Panel RIGHT FRONT VIEW B covers and center support shelf rem...

Страница 35: ...erature Sensor IC 2 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 17 Temperature Sensor IC 4 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926 G3210926...

Страница 36: ...ED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN MANU...

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