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3–600    Page 6

vent the automatic shut–off for any reason or by any
means when operating the equipment.

When operating any type of high pressure liquid jetting,
blasting or cleaning devices the operators must always
wear protective clothing including, but not limited to, a
hard hat with full face visor, heavy duty rain coat and
pants, boots with nonskid sole and safety toe, rubber
gloves with rough grip surface and ear noise protection.

Full operator attention and alertness are required when
operating this equipment to avoid personal injury, death
and/or equipment damage.  The operators should take
frequent rest breaks and cease operations when they
become tired or distracted.

Before the equipment is started, the work area must be
inspected and properly prepared to avoid personal inju-
ry, death and/or damage to equipment.  Make sure the
work area is checked for hazardous fumes, has ade-
quate ventilation for engine exhaust and sufficient
drainage for released fluid.  Check the work area for
electrical equipment, connections, outlets, fixtures, or
lines.  If any are present they must be made water tight
and the electrical power to these devices must be shut
off to avoid electrical shocks from fluid contact.  The
work area should be clearly marked and roped off to
keep unauthorized people and vehicles from entering.
Remove all loose parts, tools and equipment from the
work area before beginning operation.

All pressure containing devices including wands,
nozzles, guns, hoses, connections, etc., should be reg-
ularly checked for condition.  These components
should all be tagged with their tested pressure capabili-
ties together with the date testing was performed.  Al-
ways be aware of the pressure level in the system
and never connect any equipment to the system
which has a rated or tested pressure capability be-
low the system operating pressure
.  The equipment
must be shut down and the system pressure released
before changing or disconnecting wands, nozzles,

guns, hoses, connections or any other pressurized
system components.

All pressure containing devices including wands,
nozzles, guns, connections, etc., plus all automatic
shut–off, pressure and control equipment should be
treated with care.  Protect them from damage by
people, objects and vehicles.  Never lay them in dirt,
mud, ice or other loose material which could plug the
fluid opening or interfere with their operation.  Never
use the wand, nozzle, gun, etc. to pry loose material off
items being cleaned.

Before starting operation in a cold environment, check
to make sure there is no ice in the fluid system and re-
peat this inspection each time before operation is re-
started.

Before purchasing wands, nozzles, guns, connections,
and hose, etc., manufacturers of these components
should be contacted for detailed information on the de-
sign and safety features incorporated in their products.
After careful study of various manufacturers products,
we recommend that only those wands, nozzles, guns,
connections and hose, etc., be considered for pur-
chase that you judge to offer the highest quality of de-
sign, construction and safety, since these components
are among the most critical to the safe operation of high
pressure liquid jetting, blasting and cleaning equip-
ment.

After you have selected and purchased these compo-
nents, follow the manufacturer’s instructions complete-
ly in their use.

In summary, high pressure jetting, blasting and
cleaning are inherently dangerous, as the pressur-
es and flow rates needed to remove scale, clean,
etc. are sufficient to cause personal injury, death
and/or equipment damage resulting from, but not
limited to, any of the conditions described in the
above Danger Notices.

Содержание FXD - 10"

Страница 1: ...GARDNER DENVER DUPLEX POWER PUMP MODELS FXF 5 FXG 6 FXX 8 FXD 10 FXE 10 OPERATING AND SERVICE MANUAL 3 600 6th Edition June 1997 ...

Страница 2: ...pump Authorized distributor service technicians are factory trained and skilled in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair services For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of your phone directory or contact Distribution Center Factory Gardner Denver Machinery ...

Страница 3: ...esult in economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored Warning is used to indicate the presence of a hazard which can cause severe person al injury death or substantial property damage if the warning is ignored Caution is used to indicate the presen...

Страница 4: ...ion 3 12 Dimensions Running Clearances Section 4 15 TroubleShooting Section 5 19 Warranty Last Page List of Illustrations Figure 1 Crankcase Oil Requirements 7 Figure 2 Lubrication Fill Rate 8 Figure 3 Packing Type Piston 8 Figure 4 Cup Type Piston 9 Figure 5 Piston Textures 9 Figure 6 Piston Rod 10 Figure 7 Rotation of Eccentric 11 Figure 8 Jackshaft Assembly 12 Figure 9 Eccentric and Main Shaft ...

Страница 5: ...let or Suction Piping 7 Fluid Piston Rod Baffle 9 Fluid Piston Rod Packing 9 Fluid Pistons and Packing 8 Fluid Valves 10 Foreword ii Frame Oil Stop Head Packing 9 FXE Main Gear and Eccentric 13 Hammer Lug Fasteners Danger Notice 1 High Pressure Liquid Jetting Blasting and Cleaning Danger Notice 5 High Pressure Pistons for Abrasive Service 9 High Pressure Special Fluid Service 8 High Temperature Se...

Страница 6: ...CTIONS SECTION 3 12 Service Abrasive High Pressure Pistons 9 Boiler Feed 8 Clean Oil or Petroleum Products 9 High Pressure Special Fluid 8 High Temperature 9 Low Pressure Water 8 Specifications Torque 18 Starting a New Pump 10 Storage of Pump Special Care 14 Suction or Fluid Inlet Piping 7 Torque Specifications 18 TROUBLESHOOTING SECTION 5 19 Valve Relief 7 Valve Seat Pulling Danger Notice 2 Valve...

Страница 7: ...tions and instructions contained in these manuals If any of these documents are lost or become illegible they must be replaced immediately The danger no tices plus the operating and service manuals should be reread periodically by both operators and maintenance personnel to refresh their memories in safe procedures and practices Keep in mind that full operator attention and alertness are required ...

Страница 8: ... by trained experienced operators who are physically and mentally prepared to devote full attention and alert ness to the moving and lifting operations An operator should be fully aware of the use capabilities and condition of both the equipment being moved and the equipment being used to move it Failure to follow safe and proper pump pump package or component lifting or moving procedures can lead...

Страница 9: ...is charge line and not at the opposite end of the discharge manifold in a dead end connection The dead end may become clogged with solid material carried in the fluid which could prevent proper relief valve operation Never place a shut off valve or any other component between the pump discharge connection and the pres sure relief valve Make sure the pressure relief valve is installed so any pressu...

Страница 10: ...r pump systems Block the crankshaft from turning and make certain that all pump drive motor or engine start switches or starter controls are clearly tagged with warnings not to start the pump while repair work is in process Whenever the pump is operating continually monitor the entire suction discharge and pump lubricating sys tems for leaks Thoroughly investigate the cause for leakage and do not ...

Страница 11: ...n and all electrical components and wiring must meet the current National Electrical Code for explosive atmosp heres These precautions must be taken to avoid possible per sonal injury death and or equipment damage from ex plosion fire or burns HIGH PRESSURE LIQUID JETTING BLASTING AND CLEANING Extreme caution must be exercised if any type of wand gun nozzle or any other pressure and flow directing...

Страница 12: ...er connect any equipment to the system which has a rated or tested pressure capability be low the system operating pressure The equipment must be shut down and the system pressure released before changing or disconnecting wands nozzles guns hoses connections or any other pressurized system components All pressure containing devices including wands nozzles guns connections etc plus all automatic sh...

Страница 13: ...visable to use an am ple size discharge line to prevent excessive friction The use of an air chamber is recommended and ample size chambers are available for all pumps RELIEF VALVE Pump must be protected from ex cess pressure by a discharge pressure relief valve The valve must be installed near the pump preferably in the opening provided for it in the discharge manifold on models where applicable ...

Страница 14: ... fittings A reliable multipurpose FIGURE 3 PACKING TYPE PISTON grease NLGI Grade No 2 should be supplied to these with discretion Roller bearings WILL HEAT IF TOO MUCH GREASE is used especially if bearing is com pletely filled with grease FLUID PISTONS AND PACKING Four general types of fluid pistons and packings are used depending upon operating conditions or requirements The pumps are packed at t...

Страница 15: ...g is standard for water oil and general service Maxi mum service ratings for this packing are 250 PSI and 250_ F Molded convex packing is standard for mud service Maximum rated service temperature is 180_ F Molded rubber and duck packing is standard for grout and cement service and optional for other services Maximum rated service temperature is 250_ F Rod packings should always be installed in a ...

Страница 16: ...ving approximately one thread of the locknut over the relieved portion of the rod as a protection to the threads FLUID VALVES Valves are easily installed in their in dividual valve pots Care should be exercised to tighten the valve cover nuts as uniformly as possible tighten ing each nut a little at a time until all are tight Valve FIGURE 6 PISTON ROD seats and the bore in the deck must be perfect...

Страница 17: ...3 600 Page 11 FIGURE 7 ROTATION OF ECCENTRIC PREFERRED ROTATION OF ECCENTRIC ...

Страница 18: ...ushings are pressed on the jackshaft and need not be removed unless replacement is necessary The jackshaft can be lifted clear of the gear teeth and removed The jackshaft is not interchangeable end for end hence it must be reinstalled in the same way it was removed Installation of Jackshaft Oil Seals The jackshaft roller bearings are provided with a separate inner and outer oil seal The correct as...

Страница 19: ...nd wood block The bearing cone and seal sleeve on the side opposite the tapped hole will slip off the shaft To Install Main Bearings For All Pumps 1 Install eccentric with gear teeth in correct position in frame 2 Install main shaft through opening in frame and through eccentric 3 Heat and press bearing cones to shaft 4 Install bearing cups There should be no space between the bearing cones and se...

Страница 20: ...from Gard ner Denver Machinery Inc OPERATING SPEEDS AND PRESSURES See bul letins for operating speeds and pressures for type of service All displacements are theoretical with piston rod vol ume deducted For actual delivery deduct from 5 to 10 for slippage using 10 at maximum RPM Pressures are maximum permissible with rated maximum piston rod loads and MUST NEVER BE EXCEEDED While it is true that r...

Страница 21: ...ameter Diameter Stuffing Box End End Model Type Inches mm Inches mm Inches mm Inches mm FXF ALL 4 x 5 101 6 x 127 0 15 16 23 8125 1 3 4 44 45 2 1 16 52 3875 FXG ALL 5 x 6 127 0 x 152 4 1 25 4 1 13 16 46 0375 2 3 8 60 325 FXX D H 5 x 8 127 0 x 203 2 1 1 2 38 1 2 1 2 63 5 1 1 8 28 575 FXD M Q or or 1 1 2 38 1 2 1 2 63 5 3 1 8 79 375 FXE U 5 x 10 127 0 x 254 0 B C 5 x 8 127 0 x 203 2 1 1 2 38 1 2 1 2...

Страница 22: ...e occurs b CONNECTING ROD LINER TO ECCENTRIC Actual 011 022 279 559 009 017 229 432 Feeler Gauge 010 021 254 533 008 016 203 406 Condemnable when liner knocks or clearance equals 040 1 016 035 889 c CROSSHEAD PIN Feeler Gauge 0015 002 038 051 0015 002 038 051 Condemnable Replace pressed in type bushings when a 006 152 mm feeler gauge can be inserted between the pin and bushing or when the crosshea...

Страница 23: ...s b CONNECTING ROD LINER TO ECCENTRIC Actual 007 015 178 381 006 014 152 356 Feeler Gauge 006 014 152 356 005 013 127 330 Condemnable when liner knocks or clearance equals 030 762 030 762 c CROSSHEAD PIN Feeler Gauge 0005 0010 0127 0254 0005 0010 0127 0254 Condemnable Replace pressed in type bushings when a 006 152 mm feeler gauge can be inserted between the pin and bushing or when the crosshead p...

Страница 24: ...luid Cylinder 590 81 6 Head Stud Nut Fluid Cylinder Liner 25 3 5 25 3 5 25 3 5 25 3 5 Set Screw Suction Manifold to 260 36 0 Fluid Cylinder Discharge Manifold to 260 36 0 Fluid Cylinder Suction Manifold 260 36 0 260 36 0 260 36 0 150 20 7 Flange Nut Discharge Manifold 260 36 0 800 110 6 150 20 7 Flange Nut Piston Rod Nut 525 72 6 525 72 6 525 72 6 260 36 0 Slush Proof Rod FXE ONLY ft lbs kg m Main...

Страница 25: ...e in drive c High back pressure d Piston rings in fluid end binding e Pistons improperly packed f Valves not holding g Leakage past fluid piston rings h Leakage past liner packing i Liners worn PUMP LOSES CAPACITY AFTER STARTING a Leaky suction line b Suction lift too great c Entrained vapors in the fluid especially if fluid is warm PUMP VIBRATES a Fluid pistons improperly packed b Foundation not ...

Страница 26: ...bor shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedules caused by but not limited to location or inaccessibility of the equipment or labor provided by unauthorized ser vice personnel is not provided for by this warranty All costs of transportation of product or parts claimed not to be as warranted and of repaired or repl...

Страница 27: ......

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