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D--9--611 Page iii

FOREWORD

Duroflow

R

blowers are the result of advanced engineering and skilled manufacturing. To be assured of receiving

maximum service from this machine, the owner must exercise care in its operation and maintenance. This book is

written to give the operator and maintenance department essential information for day-to-day operation, mainte-

nance and adjustment. Careful adherence to these instructions will result in economical operation and minimum

downtime.

Danger is used to indicate the presence of a hazard which will cause severe personal

injury, death, or substantial property damage if the warning is ignored.

Warning is used to indicate the presence of a hazard which can cause severe

personal injury, death, or substantial property damage if the warning is ignored.

Caution is used to indicate the presence of a hazard which will or can cause minor

personal injury or property damage if the warning is ignored.

Notice is used to notify people of installation, operation or maintenance information

which is important but not hazard--related.

Содержание DuroFlow 45 Series

Страница 1: ...PARTS LIST OPERATING AND SERVICE MANUAL D 9 611 Version 03 November 2005 Models GGD_ _D_ 45 SERIES BLOWERS...

Страница 2: ...pressway Quincy IL 62305 Phone 217 222 5400 Fax 217 221 8780 REMANUFACTURED BLOWERS Whenever a DuroFlow blower requires replacement or repair Gardner Denver offers an industry unique fac tory remanufa...

Страница 3: ...D Synthetic Lubricant Description Part Number 1 Quart 28G23 Case 12Quarts 28G24 5 Gallon Pail 28G25 55 Gallon Drum 28G28 AEON PD Food Grade Synthetic Lubricant Description Part Number 1 Quart 28H97 Ca...

Страница 4: ...in economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored...

Страница 5: ...s been relieved D Electrical shock can and may be fatal D Blower unit must be grounded in accordance with the National Electrical Code A ground jumper equal to the size of the equipment ground conduct...

Страница 6: ...tions 4 Outline 5 Blower Outline Dimension Chart 6 Section 2 Installation Location 7 Foundation and Base 7 Mounting Configurations 7 Drive Installation 7 Piping 9 Duroflow Inlet and Discharge Connecto...

Страница 7: ...n 7 Lubricant Recommended 10 Lubricant Order Information Gardner Denver ii LUBRICATION SECTION 3 10 Lubrication Instructions 10 Lubrication Service Air Seal Vent Systems 11 Oil Sump Breathing System 1...

Страница 8: ...sion Chart 6 Figure 2 1 Belt Drive Overhung Load Limitations 8 Figure 2 2 Inlet and Discharge Connectors 9 Figure 3 1 Approximate Oil Capacities 10 Figure 3 2 AEON PD Synthetic Lubricant 10 Figure 3 2...

Страница 9: ...7 ADDITIONAL DESCRIPTION A STANDARD NO MODIFICATION C LEAK RESISTANT E STEP UP DRIVE COLUMNS 8 THRU 11 MODIFICATION NUMBER NOT INCLUDED IN THIS PUBLICATION CONSULT FACTORY DUROFLOW BLOWERS 45 SERIES...

Страница 10: ...in Sedalia Missouri As with other precision machinery there are several relatively simple installation operation and mainte nance procedures that you must observe to assure optimum blower performance...

Страница 11: ...covers must be removed before start up Failure to remove covers from blower inlet and discharge prior to start up will cause machine damage STORAGE Your DuroFlow blower was packaged at the factorywit...

Страница 12: ...NOTE When changing configurations be sure to relocate the Oil Fill Oil Drain and Breather Filters into their proper position 45 Series blowers require a mounting foot change with a configuration chang...

Страница 13: ...D 9 611 Page 5 FIGURE 1 2 OUTLINE...

Страница 14: ...1 50 11 50 11 50 11 50 11 50 K 5 00 7 00 7 00 10 00 16 00 L 11 35 11 35 11 35 11 35 11 35 M 5 62 5 62 5 62 5 62 5 62 N 9 10 9 10 9 10 9 10 9 10 P 10 02 12 52 14 02 15 52 18 52 Q 8 FLG R 2 25 2 25 2 25...

Страница 15: ...URE 1 2 page 5 To assure proper lubrication the blower must be laid over in the direction that places the oil sight glass es below the horizontal centerline of the blower See FIGURE 1 1 page 4 for add...

Страница 16: ...0 625 0 904 0 875 0 852 1 125 0 789 1 375 0 706 0 150 0 980 0 400 0 943 0 650 0 899 0 900 0 847 1 150 0 782 1 400 0 697 0 175 0 977 0 425 0 939 0 675 0 894 0 925 0 841 1 175 0 774 1 425 0 687 0 200 0...

Страница 17: ...ies DuroFlow blower has flat face inlet and discharge flanges with ANSI 125 lb bolt patterns When installing the blower avoid subjecting the inlet and discharge connections to strains caused by misali...

Страница 18: ...dding lubricant LUBRICATION INSTRUCTIONS For 45 series models the oil fill port is located on the top of the blower at the driveshaft end see FIGURE 1 2 page 5 The two oil sumps are connected by a pas...

Страница 19: ...the air chamber seal and the oil sump seal that vents to atmosphere any air which escapes from the air chamber The vent prevents pressurization of the oil sump and must be left open to atmosphere Do...

Страница 20: ...t less than 20_ F the use of oil sump heaters heated enclosures or synthetic lubricant is required For ambient temperatures 10_ F to 32_ F the use of oil sump heaters heated enclosures or synthetic lu...

Страница 21: ...HG below the maximum allowable vacuum for the blower Periodic testing of relief valves is suggested to assure that they are functioning Relief valves should be placed as close as possible to the blowe...

Страница 22: ...0 4518 4000 10 16 325 DO NOT EXCEED THESE LIMITS Increased vacuum levels are attainable with water injection Contact your DuroFlow Distributor FIGURE 4 1 MAXIMUM OPERATING LIMITATIONS Blower speed lin...

Страница 23: ...haft breakage V 8 Be sure adequate drive guards are in place to protect the operator from SEVERE PERSONAL INJURY from contact with rotating components V 9 Turn the unit over by hand to be sure there i...

Страница 24: ...sure to protect all interior surfaces from rusting TROUBLE SHOOTING No matter how well the equipment is designed and manufactured there may be times when servicing will be required due to normal wear...

Страница 25: ...See page 17 2 Damaged seal sleeve 2 Replace sleeve See page 17 3 Gear case or drive cover 3 Clean breather filters breathers plugged 1 Endplate seal vents plugged 1 Clean vents of obstruction Do not...

Страница 26: ...incorporates all of the latest design technology and enhance ments 3 When you install your remanufactured DuroFlow unit simply return the failed blower freight pre paid to our Indianapolis IN Remanuf...

Страница 27: ...ate and identify the blower configuration by referring to Figure 1 3 page 6 For prompt professional assistance in selecting the correct repair parts for your DuroFlow blower contact your Duroflow Dist...

Страница 28: ...D 9 611 Page 20 SECTION 7 PARTS LIST AND EXPLODED VIEW 45 SERIES DUROFLOW BLOWER EXPLODED VIEW 304GGD810 D Ref Drawing...

Страница 29: ...300GGD244 23 SPACER 1 306GGD144 306GGD144 306GGD144 306GGD144 24 SLINGER 1 DF188536 DF188536 DF188536 DF188536 25 SLINGER 1 DF143095 DF143095 DF143095 DF143095 26 NUT 2 50V56 50V56 50V56 50V56 27 LOCK...

Страница 30: ...D 9 611 Page 22 45 SERIES DUROFLOW BLOWER EXPLODED VIEW MODEL 4518 BLOWER 305GGD810 D Ref Drawing...

Страница 31: ...AR KIT 1 200GGD6008 22 WASHER 1 300GGD244 23 SPACER 1 306GGD144 24 SLINGER 1 DF188536 25 SLINGER 1 DF143095 26 NUT 2 50V56 27 LOCKNUT 2 50Z8 28 PLUG 3 64AA1 29 PLUG 4 64AA4 30 BUSHING 1 64E27 31 SPRIN...

Страница 32: ...s warranted Labor shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedule amounts or labor provided by unauthorized service per...

Страница 33: ...DuroFlow Date _______________________________________________ Your Name _______________________________________________ Your Title _______________________________________________ Your Company ________...

Страница 34: ...___________________________ __________________________________________________________________________ __________________________________________________________________________ ______________________...

Страница 35: ...For additional information contact your local representative or Gardner Denver Compressor Division 1800 Gardner Expressway Quincy Illinois 62305 Phone 800 682 9868 Fax 217 221 8780 E mail pd blowers...

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