If you feel confident that you do not need to read through these instructions, see page 2…. January 09
Detailed instructions with diagrams:….
Basic overview
of what I am trying to achieve…
“For those of us who do not like reading instructions….”
Rib
Pan
(F) Channels with
cutouts (as shown).
Note that the cutouts go to the inside of the panel to
allow easy fitment of end walls on assembly
Inside
Outside
1
: Front Wall
If you choose to vary from these instructions your warranty will be impaired.
Pg 2
Hing
e
Hing
e
Spacer
Channel
C.
Outside:
Fix
channel at corners
and every 2nd rib
between and thru door
jambs and spacer
D.
Inside
: One fixing per sheet
at each end up thru channel
underside and thru door
jambs & spacer
E. Fit padbolt to the outside of
door.
Note: Higher side of channel
goes to inside of shed
Door jamb on inside
Just join the sheets together and fit the channels to the top and bottom of the sheets as a
framing to make 4 walls and the roof. Follow these basic steps:….
1. Front Wall:
Layout 2 x (A) 1980mm sheets, (C) sheet with door jamb attached, and (D)
door with the sheet attached beside them to your preferred configuration and join sheets. Cap
the sheets with (F) 3745 channels (2 sided cutout - Top and 1 sided cutout - bottom). Use (H)
Door spacers to make sure door fits gap OK (they sit on top of the jambs) and fix (Rivet or
screw) at every 2nd rib. Attach door spacer at each end thru door jambs and channels. 4 fix-
ings underneath into sheeting pan top and bottom. Fit padbolt.
2.
Back:
Join 5 (A) 1830mm Sheets together. Cap with (F) Channels and fix thru every 2nd rib
and at least 1 fixing per sheet thru the back of the channel into the pan of the sheeting.
More
in high wind areas.
3.
Roof
:
Join 5 (A) 1830mm Sheets together. Cap with (E) 3745mm Channels. Fix @ every 2nd rib. Attach (G)
1830 “L”s to ribs at each end of sheeting at corners and 600mm apart in between.
4.
End walls
: Join the 2 (B) sheets together that slope the same way. Cap with (E) 1515mm channels and fix
at corners and every 2nd rib in between. 2 -3 fixings up underneath into pan of sheeting, top and Bottom.
5.
Assembly
: You have now made up your panels. It’s just, Join the corners and put the roof on! Make sure
you have at least 6 fixings down each corner when you join the walls. Fix one side of the roof on thru the
(G) “L” into the top channel on one end wall approx 500mm apart. Check overhang and fix to the other end
wall. You now need to fix down thru every 2nd pan in the roof into the top channels on the front and back
walls.
More in high wind areas.
Please make sure that you have removed all swarf filings as the rust spots
that they produce may hinder any warranty claims.
Generally most fixings are spaced at 300mm apart
Keep fixings in the pans as close to the ribs as possible for added strength.
Ribs will always protrude to the outside of the shed.
Extra
internal fixings is strongly recommended in high wind areas.
Channels will come short
of ends of sheeting by 10
- 15mm on all panels
Fix through top and
bottom of channels into
Door jamb & spacer
Drawings are diagrammatic and
are not necessarily to detail.
A.Join (A) 1980 sheets to (D) and
(C) 740mm sheets depending on
which way door is to swing.
B.Use (H) door spacer to deter-
mine the correct opening size by
placing on the bottom flange of
the door jambs. Then fit (F)
channels to tops and bottoms of
sheeting.
You will need:
(A) 2 x 1980 sheets
(C) 740 wide sheet with door jamb
(D) Pre-hinged door and 740 sheet
(F)
1
top and
1
bottom Channel
(H) 2 x Door spacers
To hinge the door on the opposite
side - simply put the top channel on
the bottom and bottom on top.
If you feel confident that you do not need to read through these instructions, see page 2…. January 09
2: Back Wall
A. Join 5 (A) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of the
sheets are flush.
B. Cap sheeting with (F) channels
putting the cutouts top and bot-
tom same as the front wall.
C. Fix the channels thru the end
ribs and every 2nd rib between.
D. Make sure you put at least 1
fixing per sheet up thru the un-
derside of the channel into the
pan of the sheet.
(A)
(F)
(F)
(E)
(E)
You need:
2 x (E) Chan-
nels
5 x (A) Sheets
(A)
(E)
(B)
A. Join 2 Left (B) sheets together to give a slope at the top.
B. Cap sheeting with (E) 1515mm channels.
C. Fix the channels at the corners and every 2nd rib in between.
D. 3 fixings up underneath thru channel into pan of sheet
E.
Perform the same again for the Right side
.
4: End Walls
A. Join 5 (A) sheets together same as
the back.
B. Cap sheeting with (E) 3745mm
channels.
C. Fix the channels every 2nd rib but
not the corners at this stage
D. Place the short flange of the “L” on
top of the rib at 1 end. Make sure
ends are flush with sheeting and
put
1
fixing in the centre to hold
the “L”. Fix the corners thru the
channels and
1
more between the
corner and the centre fixing. Per-
form the same at the other end. 5
fixings ea “L”
You need:
2 x (B) Sheets - Left
2 x (B) Sheets - Right
2 x (E) Channels
Door Brace Kit
A. The Door braces can be fitted now or after
you have assembled your shed.
B. Tuck one end of the “Z” between the bot-
tom channel of the
inside
of the door and
the sheet. Do the same at the top overlap-
ping in the centre behind the padbolt. If you
have a locking “T” handle you will have to
run the “Z”s the opposite way to the dia-
gram.
C. Fix the “Z”s at the ends and in the centre to
the channel it is tucked under and thru the
overlap in the centre. 2 or 3 more rivets will
be required thru the door sheeting into the
“Z”, but they will need to be fixed through
from the outside of the
door for neater appear-
ance.
D. You may need to cut or
bend the flange at the bot-
tom and top of the “Z” if
it catches on door jamb
when opening or closing.
Padbolt
“Z” Brace
If you choose to vary from these instructions your warranty will be impaired.
Pg 3
3: Roof
Inside
Channels will end
15 - 20mm short
at tops of end
walls and 10 - 15
at bottoms
(E)
You need:
2 x (F) Channels
5 x (A) Sheets
(G)
(G)
