page 2 -
GVO3030
Door Assembly
Parts needed:
d.
Door sheets
i.
Door sides
k.
Door tops & Bottoms
p.
door strap
r.
hinges
Method:
Rivets are better for door assembly
1. Attach (k) door top & bottom to (d) door sheet @ centre ribs only
2. Attach (i) door sides to (d) sheet thru (k) @ 4 corners
3. Attach (p) door strap in centre of door sheet slipping under (i) fixing
to sheet ribs and door sides
4. Attach (r) approx 150mm from top and bottom of door thru (i)
sides. Fixing should be centred on (i).
5. turn your door over and fix 4 corners thru all “U” channels.
6. Perform same for 2nd door.
Hanging the Door
Parts needed:
c.
2 x narrow sheets
n.
3 x “Z” door jambs
Method:
1. Attach (n) the shortest (1770mm) “Z” door jamb to the outside
of the door you prefer to open secondary
2. Attach (n) 1830mm “Z”s to narrow sheets on the rib with the nar-
row pan.
3. Lay the 1 of the premade doors face down on 1 of the narrow
sheets approx 30mm up from bottom and down from top
4. Check door is centralised on the sheet (top & Bottom). fix hinges
through side of “Z” door jamb (n).
5. Perform the same for the other door and narrow sheet. Your
doors are hung.
Front wall assembly
Parts needed:
2 x pre-hung doors (above) and 3 padbolts
f.
2 x 3000mm “U” channels with cutouts
j.
2 x 1586mm door spacers
Method:
1. Layout doors with the sheets attached be-
side them. Primary door (1st to open) on top
of “Z” attached to 2ndry door.
2. Cap the sheets with (f) 3000 channels. (2
sided cutout - Top and 1 sided cutout - bot-
tom). Channels will end short of sheeting 10 -
15mm.
Higher side of channel to inside.
3. Use (j) Door spacers to make sure door fits
gap OK (they sit on top of the jambs).
4. Drill & Fix (Rivet or screw) channels at every
2nd rib down thru the top.
5. Attach door spacer at each end thru “Z”
door jambs and channels.
6. 6 fixings underneath thru channels into sheeting pan & top
and bottom of door spacers & “Z”s
7. Fit 2 padbolts to underside of secondary door and 1 pad-
bolt to door strap on the outside of the
primary (1st to open) door.
2ndry
2ndry
Drawings are diagrammatic and are not
necessarily to detail.
If you choose to vary from these instructions your warranty will be impaired.
page 3 -
GVO3030
2: Back Wall
(a)
(f)
(f)
(b)
4: End Walls
If you choose to vary from these instructions your warranty will be impaired.
Channels will end
10 - 15 short of
sheeting
You need:
2 x (f) Channels with cutouts
4 x (a) Sheets
A. Join 4 (b) 1600mm sheets together
same as the back.
B. Cap sheeting with (f) 3000mm chan-
nels. (no cutouts)
C. Fix the channels every 2nd rib but
not the corners at this stage
D. Place the short flange of (l) “L” on
top of the rib at 1 end. Make sure
ends are flush with sheeting and put
1 fixing in the centre to hold the “L”.
Fix the corners thru the channels and
1 more between the corner and the
centre fixing. Perform the same at
the other end and next roof panel
E. Fit (o) Ridge beam to one roof panel
and fix thru internal flange and thru
the ends of the ridge beam into “L”.
You need:
All the (e) Gable end Sheets
2 x (h) 3000 Channels
2 x (g) 3045 Channels
4 x (m) 2 Small Gable plates & 2
Large.
A. Join 4 (e) sheets together to give a
gable end wall as shown.
B. Make a cut in the flanges only at
(1523mm) the centre of the 3045
channels
C. Cap the bottom of the sheets with a (h) 3000mm channel and bend
the cut 3045 channel over the top of the sheets. Fix at corners only for
now.
D. Slip (m) Small Gable plate under channel on the top and the Large one
underneath & fix to sheeting at the „s
E. Fix the channels at every 2nd rib and thru gable plate into sheeting ribs.
F. 4 fixings up underneath thru channel into pan of sheet
G. Perform the same again for the other end.
See Fig 2
on Page 4
A. Join 4 (a) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of
the sheets are flush.
B. Cap sheeting with (f) channels
putting the cutouts top and
bottom same as the front wall.
C. Fix the channels thru the end
ribs and every 2nd rib be-
tween.
D. Make sure you put at least 1
fixing per sheet up thru the un-
derside of the channel into the
pan of the sheet.
3: Roof
(l)
(f)
You need:
4 x (f) Channels
8 x (b)1600 Sheets
4 x (l) “L”s
1 x (o) Ridge beam
(o)
(f)
(l)
(m)
(g)
(h)
(e)
