GAGEMAKER PG-6000 Скачать руководство пользователя страница 7

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Introduction 

 
The PG-6000 Series of the Thread Diameter Measurement Gages inspects the functional size of 
internal threads ranging from 1 ½”-24”. The functional size of a thread is the size at which two parts will 
screw together. To inspect functional size, the PG-6000 gages detect discrepancies in the cumulative 
effects of thread element variations in flank angle, lead (including uniformity of helix) taper, and 
roundness. 
 
The PG-6000 gages use thread rolls that are precision ground in matched sets to ANSI specifications 
to ensure maximum accuracy. The thread rolls seat in the thread form during inspection and reports 
actual measurement readings on the gage’s indicator. Each set of thread rolls is designed to measure a 
range of diameters for a specific thread form and pitch. The thread roll design allows them to make 
rolling contact with the threaded part, causing minimal wear on thread rolls and eliminating damage to 
parts. 
 
Before inspecting parts, the PG-6000 gages must be preset to a nominal predetermined dimension. For 
determining the gage’s setting dimensions, gauging tolerances, and specific type of thread roll for the 
application, the Thread Disk for Windows program is available as an option. The PG-6000 gages can 
be preset using gage blocks or the MIC TRAC MT-3000 measurement center. 
 
To inspect parts, the thread rolls are placed in the threads of the part and the gage is properly 
positioned by sweeping to obtain the largest indicator reading. Taking measurements in several 
different locations along the entire length of the thread will detect any variations in functional size. It is 
also recommended that the gage be zeroed periodically during use to maintain accurate readings. 
 
 

Technical Support 

 

Phone:  713-472-7360 
Hours:  Monday – Friday 8AM – 5PM (CST) 
 
 

Product Information and Updates

 

 
Visit our web site at: www.gagemaker.com 

Содержание PG-6000

Страница 1: ...P PG G 6 60 00 00 0 T Th hr re ea ad d D Di ia am me et te er r M Me ea as su ur re em me en nt t G Ga ag ge e OPERATION MANUAL ...

Страница 2: ...P PG G 6 60 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 2 2009 Gagemaker LP OMPG 600010 00 ...

Страница 3: ...duction Technical Support 7 Product Information and Updates 7 System Components Component List 8 Setup Procedures Setting Up the PG 6000 Gage 9 Zeroing the PG 6000 Gage Using Gage Blocks 12 Zeroing the PG 6000 Gage Using the MIC TRAC 15 Operating Procedures Inspecting Parts 19 Care and Maintenance Maintenance Tips 22 Warranty Information 22 ...

Страница 4: ...P PG G 6 60 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 4 ...

Страница 5: ...o ensure the high performance and operation of our product we urge you to use the included reference materials They contain important information for proper installation setup and use of the equipment Also we recommend that you follow the care and maintenance tips in this manual to keep the equipment working in top condition If your questions have not been addressed in our reference materials cont...

Страница 6: ...P PG G 6 60 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 6 ...

Страница 7: ...thread form and pitch The thread roll design allows them to make rolling contact with the threaded part causing minimal wear on thread rolls and eliminating damage to parts Before inspecting parts the PG 6000 gages must be preset to a nominal predetermined dimension For determining the gage s setting dimensions gauging tolerances and specific type of thread roll for the application the Thread Disk...

Страница 8: ...tant for understanding the operating instructions Component List Item Description Qty Item Description Qty 1 Gage body 1 10 10 32 X button head lock screw 2 2 Retraction lever 1 11 Lower thread roll 1 3 Indicator binder nut 1 12 Lower thread roll pin 1 4 Indicator clamp 1 13 Lower arm 1 5 Indicator 1 14 Upper arm 1 6 Indicator protector 1 15 Lock screw 2 7 Upper thread roll pin 1 16 Socket head ca...

Страница 9: ...e PG 6000 gage involves determining the thread roll type for your application and installing them on the gage Entering some minimal thread information into the Thread Disk for Windows program will provide you with the proper type thread rolls gage setting dimensions and the gauging tolerances for your application 1 Start the Thread Disk for Windows program 2 Select the Thread Type and Thread Class...

Страница 10: ...he lock screw and washer from each roll pin 10 Clean the thread rolls and the roll pins on the gage to ensure they are free from debris 11 Slide a thread roll on each of the gage s roll pins The face of the thread roll that is marked with lines and the thread roll type should face outward Note Be sure there is no dirt between the thread roll and the roll pin to enable the thread rolls to spin free...

Страница 11: ...etting Up the PG 6000 Gage continued 12 Place the washer and lock screw on each roll pin 13 Using the 1 8 hex wrench tighten the lock screw Eliminate any side to side movement of the thread roll but make sure that the thread roll still rotates DO NOT over tighten the lock screw This will prevent the gage from operating properly ...

Страница 12: ...the gage setting dimensions previously printed from the Gagemaker screen in the Thread Disk for Windows software 2 Stack the proper size gage block s for the desired setting dimension 3 Loosen the bent bolt to release the adjuster arm Slide the adjuster arm enough to fit the thread rolls between the gage block s 4 Pull the retraction lever on the PG 6000 and place the thread rolls between the gage...

Страница 13: ... l 13 Zeroing the PG 6000 Gage Using Gage Blocks continued 6 Slide the lower adjuster arm approximately 050 away from the upper arm to give the gage the proper preload 7 Tighten the bent bolt to secure the adjuster arm in place 8 Pull the retraction lever on the PG 6000 and insert the thread rolls between the gage block s ...

Страница 14: ...e gage between the gage block s to verify the zero setting Note Note the position of the small revolution counter on the indicator before removing the gage Place a piece of masking tape on the backside of the indicator and record the dial setting of the small revolution counter to eliminate incorrect indicator readings 12 Pull the retraction lever and remove the PG 6000 from the gage block s 13 Se...

Страница 15: ...nvils together 2 If necessary for documentation purposes press the PRINT pad on the CPU to record the starting location of the anvils 3 Press the INT pad on the CPU to change to internal measurement mode 4 Locate the gage setting dimensions previously printed from the Gagemaker screen in the Thread Disk for Windows software 5 Turn the coarse adjust knob on the MT 3000 to display a measurement that...

Страница 16: ...RAC continued 10 Loosen the bent bolt on the PG 6000 gage to release the adjuster arm 11 Slide the adjuster arm to position the gage between the flat face anvils until the thread rolls contact the flat face anvils 12 Remove the PG 6000 gage from the MT 3000 13 Slide the adjuster arm approximately 050 away from the upper thread roll to give the gage the proper preload ...

Страница 17: ...TRAC continued 14 Tighten the bent bolt on the PG 6000 gage to secure the adjuster arm 15 Pull the retraction lever on the PG 6000 gage and place the thread rolls between the flat face anvils on the MT 3000 16 While maintaining pressure between the lower thread roll and flat face anvil sweep the upper thread roll side to side to locate the smallest indicator reading ...

Страница 18: ...ge on the flat face anvils to verify the zero setting Note Note the position of the small revolution counter on the indicator before removing the gage Place a piece of masking tape on the backside of the indicator and record the dial setting of the small revolution counter to eliminate incorrect indicator readings 20 Pull the retraction lever on the PG 6000 gage and remove it from the MT 3000 21 S...

Страница 19: ...ndows software Part Inspection report Inspecting parts using the PG 6000 involves placing the gage on a part in order to compare the nominal functional diameter of the gage to the actual functional diameter of the part 1 After zeroing the PG 6000 gage pull the retraction lever and position the lower thread roll in the threads of the part 2 Using the lower thread roll as a pivot seat the upper thre...

Страница 20: ...tor reading on the part Use the gauging tolerances previously printed from the Gagemaker screen in the Thread Disk for Windows software to determine the accuracy of the diameter 5 Hold the gage steady at the largest reading and rock the gage frame left and right to seat both rolls and allow a maximum indicator reading Note Be sure that the small revolution counter on the indicator is pointing to t...

Страница 21: ...ter Note A measurement should also be taken adjacent to any thread pullout area to ensure no burrs are causing interference with mating parts 7 Record any deviations on an inspection or calibration report 8 Use the first part you inspected as a control piece to verify repeatability Mark the part at a location where it was inspected and record the deviation from zero 9 During the inspection process...

Страница 22: ...its products to be free from defects in material and workmanship for one year from the date of shipment At our option we will repair or replace any defective product upon return prepaid properly packed to our factory in Pasadena Texas This warranty applies to all products when used in a normal industrial environment Any unauthorized tampering misuse or neglect will make this warranty null and void...

Страница 23: ...P PG G 6 60 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 23 NOTES ...

Страница 24: ...Gagemaker LP P O Box 87709 Houston Texas 77287 7709 712 East Southmore Ave Pasadena Texas 77502 Phone 713 472 7360 Fax 713 472 7241 Web site www gagemaker com ...

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