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CAUTION

Keep Nose Assemblies clean and free

 

of

chips and debris.

WARNING

Installation of fasteners may exceed

acceptable noise levels. Use approved

hearing protection.

WARNING

When operating installation equipment

always wear approved eye protection. Do

not look in front of nose assembly or rear

of tool when installing fastener.

WARNING

Be sure there is adequate clearance for

tool and operator's hands before

proceeding. Keep fingers clear of any

moving  parts. Keep fingers clear from

fasteners and installed materials.

 

Severe

personal injury may result.

CAUTION

Insure that nose assembly and tip

 

are

properly matched for the

 

fastener being

installed.

WARNING

Do not pull fastener unless it is placed

 

in 

an assembly, pin will eject forcibly

 

when

pintail breaks off. Severe

 

personal injury

may result.

CAUTION: 

GAGE BILT TOOLS ARE APPROVED TO INSTALL HUCK®, AVDEL®, CHERRY®, POP®

AND OTHER FASTENERS WHEN USED BY PERSONS WITH SPECIFIC TRAINING OF

BLIND RIVET AND LOCKBOLT INSTALLATION EQUIPMENT.

WARNING

Do not operate without Stat-O-Seal

 

(3)

and cap screw (2). Pressurized

 

hydraulic

fluid may cause severe

 

personal injury.

WARNING

Do not operate if deflector, bottle,

 

catcher 

bag or vacuum tube is

 

removed or

damaged, broken

 

pintails may eject

forcibly from rear of tool. Severe personal

injury

 

may result.

WARNING

Always disconnect tool from power

before performing any maintenance

 

to

any tool or nose assembly.

 

Insure

 

that all

connections are proper and

 

there are no

visible leaks from tool

 

or hoses before

connecting to power.

NOTE:

PLEASE READ THIS MANUAL BEFORE SERVICING OR USING THIS

TOOL. COMPLETE WITH WARNINGS AND CAUTIONS TO PREVENT

SEVERE PERSONAL INJURY OR DAMAGE THE TOOL.

Содержание GBP744E

Страница 1: ...GAGE BILT PRODUCTS CORP 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT MADE IN U S A GBP744E INSTALLATION TOOL ...

Страница 2: ...illing Bleeding and Troubleshooting 5 Parts Breakdown 6 Parts List 7 Overhaul and Disassembly 8 Nose Assembly Selection Chart 9 EU Conformity and Warranty 10 SPECIFICATIONS Weight 7 00 lbs Air pressure req d 90 120 p s i Air consumption 29 SCF cycle 8 21 L cycle Hydraulic fluid Automatic Transmission Fluid Dextron III or equivalent Setting stroke 580 Noise level Less than 80 dB A Rated pull load 3...

Страница 3: ...forcibly when pintail breaks off Severe personal injury may result CAUTION GAGE BILT TOOLS ARE APPROVED TO INSTALL HUCK AVDEL CHERRY POP AND OTHER FASTENERS WHEN USED BY PERSONS WITH SPECIFIC TRAINING OF BLIND RIVET AND LOCKBOLT INSTALLATION EQUIPMENT WARNING Do not operate without Stat O Seal 3 and cap screw 2 Pressurized hydraulic fluid may cause severe personal injury WARNING Do not operate if ...

Страница 4: ...and care will extend the life of your tool Only use an air supply set at 90 120 lbs equipped with a filter regulator to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full and free of air by using the air bleeder 51 on a regular basis Proper care by operator is necessary in maintaining full productivity and reducing downtime Read all applicable tool manuals...

Страница 5: ... 580 See figures below repeat steps 4 5 TROUBLE SHOOTING Providing all maintenance conditions have been met follow this systematic approach to diagnosis 1 MORE THAN ONE PULL IS REQUIRED TO BREAK RIVET a Tool needs to be bled See filling and bleeding instructions b Spring has fatigued replace c Jaws are stripped or packed with chips Clean or replace 2 SLOW OR PARTIAL OPERATION WHEN THE TRIGGER IS D...

Страница 6: ...3 12 16 23 15 2 18 19 52 20 21 22 32 31 29 30 29 28 27 26 25 24 33 34 34 36 34 33 37 38 37 39 40 41 42 51 47 46 45 44 43 1 4 5 7 9 8 10 11 3 6 53 54 8 O RING IN POLSYSEAL MUST FACE IN THIS DIRECTION 6 6 08 ...

Страница 7: ...ng 2 30 744142 Valve Plug 1 31 744143 Muffler 1 32 744149 Pin 1 33 A 287 O Ring 2 34 S115 Back Up Ring 2 35 A 271 O Ring 1 36 744118 Packing Plug 1 37 S909 Back Up Ring 2 38 401462 Quad Ring 1 39 744121 Air Piston Assembly 1 40 400559 Flexlock Nut 1 41 S12 O Ring 1 42 744124 Base Cover 1 43 704214 Stem Catcher Bag 1 44 704149 Piston Rod Wrench 1 45 704150 Packing Plug Wrench 1 46 704151 Pow er Cyl...

Страница 8: ...wer cylinder into the hex of piston rod assy 22 While holding this wrench remove flexlock nut 40 using a 7 16 socket wrench Still holding piston rod wrench remove air piston 39 using packing plug wrench 45 by turning counterclockwise When air piston is completely free from piston rod tap or push on the piston rodw wrench to eject air piston from bottom of handle After removal of air piston slide p...

Страница 9: ...5 1 4 08MAX 744 20 08MAX 744 50OS NAS9301 9312 BACR15FR FR BACR15GJ GK 1 ALLTHREEDIAMETERSCANBEINSTALLEDWITHONENOSEASSEMBLY 2 NOSEASSEMBLIESREQUIRETHE744704 ADAPTER 3 FRONTENDEJECTINGNOSEASSEMBLY 4 RIGHT ANGLENOSEASSEMBLYMAYREQUIREMORETHAN1PULL CHERRYMAX ISAREGISTEREDTRADEMARKOF CHERRYTEXTRON HUCKMAX HUCK CLINCH AREAREGISTEREDTRADEMARKOF HUCKINT L INC ALLMAX ISAREGISTEREDTRADEMARKOF ALLFAST FASTEN...

Страница 10: ... liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if th e goods covered bythis warranty are reworked or subjected to anytype of additional processing This warranty is void if Seller is not notified in writing of anyrejections or defects within 90 days after the receipt of the material by the customer...

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