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REV. 10/13 

 

TROUBLESHOOTING: 
 

Use the Troubleshooting Chart as an aid in locating problems and correcting them. Always check out the 
simplest possible cause of malfunction first. Eliminate each possible cause until the defective circuit or part 
is located. Substitute good parts for suspected bad parts. 

TROUBLESHOOTING CHART: 

 

1 . 

Tool will not reciprocate when motor is running. 

 

A.  Improperly coupled hoses. 

 

B.  Bind in tool or nose assembly. 

 

C.  Pump to motor coupling damaged. 

 

D.  Hydraulic fluid level is low or viscosity not proper. 

 

E.  Unloading valve in tool improperly installed or missing. 

2. 

Fastener pintail fails to break off. 

 

A.  PULL pressure set too low. 

 

B.  Defective hose couplers. 

 

C.  Defective internal relief valve or set too low. 

 

D.  Overheated hydraulic fluid. 

 

E.  Hydraulic fluid level low or viscosity not proper. 

 

F.  Defective pump. 

3. 

Tool will not return or push nose assembly off swaged fastener when switch is released. 

 

A.  RETURN pressure set too low. 

4. 

When the installation cycle is complete, motor fails to shut off. 

 

A.  Pressure switch set too high. 

 

B.  Overheated hydraulic fluid. 

  

C.  Hydraulic fluid level low or viscosity not proper. 

 

D.  Defective pressure switch. 

5. 

Pump making noise throughout operating cycle. 

 

A.  Pump is cavitating, the fluid viscosity is too heavy or the fluid level may be too low. 

 

B.  Filter is clogged or dirty. 

6. 

Tool operates slow throughout entire cycle. 

 

A.  Pump is cavitating, the fluid viscosity is too heavy or the fluid level may be too low. 

 

B.  Filter is clogged or dirty. 

 

C.  Defective pump. 

 

Содержание GB910

Страница 1: ...GE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Страница 2: ...d fluid 74 pounds 33 6kg Remote Control Solenoid operated Directional Valve Motor 3 450 RPM 1 1 2 HP Pump 2 stage Gear Piston Type 50 cu in min 5000 psi Output Pressure Adjustable to 10 000 psi Reservoir Capacity 2 gal 006m Operating Temperature Ambient min 0 F 18 C Hydraulic Fluid max 140 F 65 C Hydraulic Fluid Automatic Transmission Fluid Dexron III or equivalent SUS 185 100 F and SUS 50 210 F W...

Страница 3: ...exter nal relief valve controls the PULL pressure A pressure switch controls the RETURN pressure and auto matically turns off the GB910 Powerunit When the trigger is released the installation cycle is finished As shipped by the factory the external relief valve Pull pressure is set at 10 000 psi 68 950 kPa Return pressure at 6 000 psi 41 370 kPa for GB7624 When attaching GB585A set Pull pressure t...

Страница 4: ...ic oil to within 1 2 from the top of the filler hole Replace filler breather cap D Hydraulic fluid is not shipped with the GB910 Powerunit and is not available from Gage Bilt Inc Fire resistant hydraulic fluid must be used to conform with the Occupational Safety and Health Administration OSHA regulation 1926 302 paragraph d the fluid used in hydraulic powered tools shall be fire resistant fluids a...

Страница 5: ...connecting them 3 Do not let hose fittings or couplers lie on the ground or dirty floor 4 Clean area around filler cap before filling the reservoir with hydraulic fluid 5 Use a clean funnel with filter 6 Drain and clean reservoir and fill with clean fluid on a regular basis REGULAR USE Before the GB910 Powerunit is used 1 Check hydraulic fluid level in reservoir and if necessary add fluid NOTE Uni...

Страница 6: ...K RETURN PRESSURE 1 Disconnect tool from GB910 power unit 2 Connect valve 2 of pressure gage to return side of GB910 power unit 3 Open valve 2 counter clockwise and close valve 1 clockwise 4 Plug the air trigger from the installation tool into power unit 5 Cycle tool to start the motor release trigger directing hydraulic fluid to return side of power unit and read gage pressure SETTING OR ADJUSTIN...

Страница 7: ...for PULL and RETURN pressures Personnel servicing the GB910 Powerunit should be given access to this gauge set up Replacement couplers are available in a set part number 585037 which includes one body female and one nipple male Replacement o ring for the body is part number 404438 and the back up ring is part number 401102 ...

Страница 8: ... B Defective hose couplers C Defective internal relief valve or set too low D Overheated hydraulic fluid E Hydraulic fluid level low or viscosity not proper F Defective pump 3 Tool will not return or push nose assembly off swaged fastener when switch is released A RETURN pressure set too low 4 When the installation cycle is complete motor fails to shut off A Pressure switch set too high B Overheat...

Страница 9: ...A 912 ELBOW 910048 AIR LINE 910049 AIR LINE 910043 BRACKET 403912 REDUCER A 626 ELBOW 910033 SOLENOID 910034 VALVE INCLUDES 910033 2EA 403683 NIPPLE 585037 COUPLING ASSEMBLY A 212 HEX NIPPLE 403912 REDUCER A 512 TEE A 1124 NIPPLE A 96 ELBOW A 1078 PRESSURE SWITCH 910045 BRACKET 585037 COUPLING ASSEMBLY 400063 4X SOC HD CAP SCREW NOT SHOWN ...

Страница 10: ...SCREW A 626 ELBOW 910047 AIR LINE CONNECTS TO A 626 ELBOW ON SIDE OF 910033 SOLENOID A 625 ELBOW A 625 ELBOW 910046 AIR LINE 400082 SOC HD CAP SCREW 2 910020 AIR LINE A 92 HEX NIPPLE A 216 CONNECTOR A 1009 FITTING A 1123 MANIFOLD 402374 PLUG 4 904029 TEE A 507 REDUCER 942406 QUICK CONNECT A 1122 PLUG 909104 VALVE A 1487 FLAT HD CAP SCREW NOT SHOWN ...

Страница 11: ...11 REV 10 13 PULL PRESSURE ADJUSTING SCREW ...

Страница 12: ...O2 dry powder foam or water fog DO NOT use water jets ENVIRONMENT Waste disposal In accordance with all environmental laws and regulations applicable to your area Spillage Prevent entry into drains sewers and water course Soak up with diatomaceous earth or other inert material Store in appropriate container for disposal HANDLING Eye protection required Protective gloves recommended Chemically resi...

Страница 13: ...es will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the ...

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