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11/14 

OVERHAUL 

 

WARNING

Disconnect tool from its power source before performing overhaul.

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a regular daily basis for dam

 

 age or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or rear 

 

 of tool when installing fastener. 

 

 

WARNING:  

Depress lever assy and disconnect from air, with the piston in the rear position, before overhaul. Severe per

 

 

sonal injury may occur if air hose is not disconnected. 

USE

 

CAUTION

 when forcing piston rod assy downward 

 

 

with head cylinder assy removed. Hydraulic oil will eject forcibly from handle assy. 

 

 

The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings. Use extreme 
care during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing 
seals,  always apply a good lubricant, such as Lubriplate®, to the surfaces. It is recommended that tool kit (GB704TK) be used to 
facilitate  overhaul. A complete overhaul can be achieved by the use of Service Kit (703043) which contains a complete set of o'rings, 
back-up rings, screws, washers and gasket.

 

704214

STEM CATCHER BAG

704149

PISTON ROD WRENCH

704151

POWER CYLINDER TOOL

704152

SEAL GUIDE

704150

PACKING PLUG WRENCH

704153

BLEEDER BOTTLE

704162

VALVE SPRING

INSTALLATION TOOL

704163

VALVE SLEEVE

REMOVAL TOOL

S1178

VALVE EXTRACTOR

(704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY)

 

Part No.

Description

704149

Piston Rod Wrench

704150

Packing Plug Wrench

704151

Power Cylinder Tool

704152

Seal Guide

704153

Bleeder Bottle

S1178

Valve Extractor

704162

Valve Spring Installation Tool

704163

Valve Sleeve Removal Tool 

GB704TK Service Tool Kit Includes:

REMOVING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Air actuator assy can break if not careful.

 

 

1.  Remove lever assy (724017) including pin. 
2.  With lever assy (724017) removed, insert a 5/8” (15.9 mm) open end box wrench 
 

around air actuator assy (704130). 

 

3.    Loosen the air actuator assy (704130). 

 

4.    Remove wrench. Unthread and remove the air actuator assy (704130) with fingers 

 

from the manifold-head assy (744306). 

 

INSTALLING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Do not over tighten air actuator assy. Snug tighten only.

 

 

1.  Apply Teflon® tape onto threads of air actuator assy (704130) one to two wraps. 
2.  Thread the air actuator assy (704130) all the way manifold-head assy (744306) with fingers. 
3.  Insert and turn 5/8” (15.9 mm) open end box wrench and snug tight approximately  
 

  1/4-1/2 turn.  

4.  Re-attach the lever assy (724017) with pin. 

Image may not reflect actual tool 

Содержание GB703SRVT/4N6E

Страница 1: ...ORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SRVT 4N6E INSTALLATION TOOL GAGE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com ...

Страница 2: ... 780 19 81mm Noise level Less than 81 5 dB A Rated pull load 2 200 lbs 9 79 kN Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB703SRVT 4N6E 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul 9 Disassembly and Parts Lists 10 12 DEXRON III Oil Safety Data 13 EU Confor...

Страница 3: ...G It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a daily ba...

Страница 4: ...e air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assy is released Air pressure is then built up ...

Страница 5: ...use 1 Remove plastic shipping plug from Swivel A 249 and screw in your air fitting 2 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing lever assy 724017 Clean dry air is mandatory WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air ...

Страница 6: ...ctite 30534 or similar Teflon infused pipe dope is recommended CAUTION Teflon tape is an excellent thread sealer however if it is not properly applied pieces of Teflon may enter the hydraulic system and cause malfunction or damage Use 1 1 2 wraps of tape on each thread Cut off all loose tape ends Tighten until fitting feels snug and then go 1 2 to a full turn past that point CAUTION Over tightenin...

Страница 7: ...tool hoses and head cylinder assy 703134 upward and lay flat on a table or bench When bleeding tool always keep the head cylinder assy 703134 higher than the handle assy 704132 2 Remove button head cap screw 402482 and stat o seal S572 from hole marked 3 and attach air bleeder assy 704153 to man ifold handle 744303 in an upright position 3 Connect the tool to air supply and cycle tool ten times ho...

Страница 8: ...OUSING a If the spring 704141 breaks or dislodges air will flow freely through the muffler 704146 Replace or reset Valve spring installation tool 704162 is recommended b Check o rings on valve sleeve 703139 valve spool assy 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components requi...

Страница 9: ... a complete set of o rings back up rings screws washers and gasket 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR 704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY Part No Description 704149 Piston Rod Wrench...

Страница 10: ...07 to slide it out of head cylinder assy 703134 Be careful not to damage threads or cause burrs on polished piston 703607 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the socket head cap screws 400061 and 400066 uniformly to 40 inch lbs to prevent leakage around the gasket 704129 403764 O RING 401080 BACK UP RING...

Страница 11: ...TELY THE MIDDLE OF 703533 UNION 2 TIGHTEN NUTS ASSEMBLY INSTRUCTIONS FOR 703589 NATURAL 703595 RED 703596 GREEN EVACUATION TUBE ASSEMBLY INSTRUCTIONS FOR 703595 EVACUATION TUBE 703595 703520 HOSE 703515 VACUUM REGULATOR 700440 FITTING 703595 EVACUATION TUBE 16 FT 703533 UNION SEE PAGE 10 A 216 FITTING 703511 TUBING 10 FT A 506 TEE A 503 NIPPLE TO 703533 TO HANDLE TO 700440 703595 EVACUATION TUBE 1...

Страница 12: ...4132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs Attach air piston assy 704121 to pi...

Страница 13: ...ergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absorbent...

Страница 14: ...r incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS W...

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