13
4/12 Rev. 1/17
S/N: 3191 AND ABOVE
PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of
Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
The disassembly and re-assembly procedure can be accomplished by utilizing the instructions and parts lists on pg. 13-16. Use extreme care
during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing seals, always
apply a good lubricant, such as Lubriplate, to the surfaces. It is recommended that service tool kit (GB704TK) be used to facilitate overhaul. A
complete overhaul can be achieved by the use of Service Kit (703040) which contains a complete set of o'rings, back-up rings, screws, washers
and gasket.
Clean parts in mineral spirits or other o'ring compatible solvent being sure to clean o'ring grooves. Inspect components for scoring,
excessive wear or damage.
OVERHAUL
WARNING
:
Only qualified and trained personnel should perform overhaul.
WARNING
:
Personnel must read and understand all warnings and cautions.
WARNING
:
Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or
wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.
WARNING
:
Disconnect tool from its power source before performing overhaul. Severe personal injury may occur if power
source is not disconnected.
WARNING
:
Excessive contact with hydraulic oil and lubricants should be avoided (See SDS documents for all applicable
materials
).
WARNING
:
When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or
rear of tool when installing fastener.
WARNING:
Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. working pressure.
WARNING:
Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).
WARNING:
Depress air actuator assy and disconnect from air, with the piston in the rear position, before overhaul.
Severe personal injury may occur if air hose is not disconnected.
USE CAUTION
when forcing piston
rod assy downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assy.
Note:
Dispose of hydraulic oil in accordance with manufacture safety datasheet.
All tool materials are recyclable except rubber o’rings, seals and wipers.
TOOL DISPOSAL
1. When tool life is met, drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with all environmental regulations
applicable to your area.
2. Disassemble tool and remove all rubber o’rings, seals, wipers and hydraulic hoses. All tool materials are recyclable except
rubber o’rings, seals, wipers and hydraulic hoses. Dispose of rubber materials in accordance with all environmental regulations
applicable in your area.
Part No.
Description
704149
Piston Rod Wrench Assy
704151
Power Cylinder Tool Assy
704150
Packing Plug Wrench Assy
704152
Seal Guide
704153
Air Bleeder Assy
704262
Valve Spring Installation Tool Assy
704163
Valve Sleeve Removal Tool Assy
S1178
Valve Extractor
GB704TK Service Tool Kit Includes:
