background image

7/21 REV 3/23 

 

GB2581WS / GB2581AWS INSTALLATION TOOL.

 

 

OPERATING HAZARDS: 

 

1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, 
 

cuts, abrasions and heat. Wear suitable gloves to protect hands. 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 
 

weight and power of the tool. 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available. 

4. Maintain a balanced body position and secure footing. 

5. Release the start-and-stop device in the case of interruption of energy supply. 

6. Use only lubricants recommended by the manufacturer. 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool. 

8. If the tool is fixed to a suspension device, make sure that fixation is secure. 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted. 

10. Due to the tool weight, it is recommended safety shoes be worn during operation. 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 
 

prolonged use is expected. 

 

 

REPETITIVE MOTIONS HAZARDS: 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body. 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue. 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 
 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional. 

 

 

ACCESSORY HAZARDS: 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory. 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories. 

 

 

WORKPLACE HAZARDS: 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose. 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines. 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power. 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 
 

damaged by the tool. 

 

 

NOISE HAZARDS: 

 

1.  Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential. 

2. Appropriate controls to reduce the risk may include actions such as damping materials 
 

to prevent workpieces from “ringing”. 

3. Always use hearing protection. 

4. Operate and maintain the assembly power tool for non-threaded mechanical fasteners 
 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level. 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 
 

instruction handbook, to prevent an unnecessary increase in noise. 

6. If the power tool has a silencer, always ensure that it is in place and in good working 
 

order when the power tool is being operated. 

 

VIBRATION HAZARDS: 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 
 

the hands and arms. 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 
 

dry. 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 
 

hands, stop using the assembly power tool for non-threaded mechanical fasteners, 

 

tell your employer and consult a physician. 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 
 

can then be used to support the tool. 

 
 

SAFETY WARNINGS 

GENERAL SAFETY RULES: 

 

1.  For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the  

 

assembly power tool for non-threaded mechanical fasteners. 

2. Only qualified and trained operators shall install, adjust or use the assembly power 
 

tool for non threaded mechanical fasteners. 

3. Do not modify this assembly power tool for non-threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator. 

4. Do not discard safety instructions; give them to the operator. 

5. Do not use assembly power tool for non-threaded mechanical fasteners if it has been damaged. 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary. 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS: 

 

1. Air under pressure can cause severe injury. 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs. 

3. Never direct air at yourself or anyone else. 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings. 

5. Cold air shall be directed away from hands. 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose-to-tool or hose-to-hose connection failure. 

7. Do not exceed the maximum air pressure stated on the tool or manual. 

8. Never carry an air tool by the hose. 

 

PROJECTILE HAZARDS: 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories. 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high-velocity projectiles. 

3. Always wear impact resistant eye protection during operation of the tool. 

4. Ensure that the workpiece is securely fixed. 

5. Check that the means of protection from ejection of fastener and/or stem is in place 
 

and operative (such as the deflector, pintail collection bottle or catcher bag).  

6. Forcible ejection of the mandrel from the front of the nose assembly is possible. 

 

TERMS AND SYMBOLS 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe  

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures. 

 

-

 Read manual prior to using equipment  

-

 Wear safety boots 

-

 Product complies with requirements 

Содержание GB2581WS

Страница 1: ...E E MAIL US FOR DISTRIBUTOR NEAR YOU GB2581WS GB2581AWS INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Страница 2: ...ctions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB2581WS GB2581AWS 8 How to use the GB2581WS GB2581AWS 9 Maintenance and Hydraulic Thread Preparation 10 Troubleshooting 11 Overhaul 12 Stroke Limiter Relief Valve Installation Removal 13 Parts Lists GB2581WS 14 Parts Lists GB2581AWS 15 Nose Assembly Selection Chart and Approved Accessories 16 24 ...

Страница 3: ...iring or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY...

Страница 4: ...Grip fasteners thru 3 8 diameter It weighs 6 6 lbs 2 99 kg and can be operated in any position It has a 1 000 25 4 mm fastener setting stroke and a rated pull load of 10 700 lbs 47 59 kN 7 400 psi 510 2 bar The GB2581WS electric actuated installation tool operates on hydraulic pressure developed by the GB947 power unit set at 7 400 psi 510 2 bar maximum PULL pressure and 3 200 psi 220 6 bar maximu...

Страница 5: ...CRIPTION OF FUNCTIONS GB2581WS GB2581AWS Electric Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull Air line Air Actuator Hydraulic Hose Pull Hydraulic Hose Return Handle Deflector Deflector Images may not reflect actual tool ...

Страница 6: ...le inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good working order when the power tool is being operated VIBRATION HAZARDS 1 Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms 2 Wear warm clothing when working in cold...

Страница 7: ...pintail and pull the sheets together The anvil is forced forward swaging the collar into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the electric actuator air actuator is released the directional valve reverses oil flow to the back of the piston assembly and pushes the nose assembly off of the swaged fastener The pintail will eject ...

Страница 8: ...10 000 psi 689 5 bar working pressure WARNING Do not operate this tool without deflector pintail catcher bag or pintail collection bottle in place CAUTION Do not use beyond the design intent 1 Set hydraulic power unit to the recommended pressure 7 400 psi 510 2 bar Max for the pull and 3 200 psi 220 6 bar Max for the return Gage Bilt pressure gage assembly 942280 sold separately is recommended to ...

Страница 9: ...assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electric...

Страница 10: ...lectrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return pg 8 Keep hydraulic system free of dirt Avoid letting couplers contact ...

Страница 11: ...tion manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace See hydraulic thread preparation pg 10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape See hydraulic thread preparation pg 10 b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings c Relie...

Страница 12: ...tion tool GB2581WS only TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safe...

Страница 13: ...ely a Remove the relief valve that comes with the tool 258119 electric actuated 258021 air actuated from the piston assembly 258111 b Install 258157 relief valve sold separately into relief valve hole on 258111 piston assembly The end with 4 flats needs to face rear of the tool Then install 258152 stroke limiter sold separately over rear of 258111 piston assembly ensuring flat on 258152 stroke lim...

Страница 14: ...14 7 21 REV 3 23 GB2581WS GB2581AWS INSTALLATION TOOL GB2581WS PARTS LIST ...

Страница 15: ...15 7 21 REV 3 23 GB2581WS GB2581AWS INSTALLATION TOOL GB2581AWS PARTS LIST ...

Страница 16: ... 1 4 SB08 755 23 SB08 755 48 SB08 204D 27OS SB08 204D 37OS SB08 205A 35 5 16 SB10 756 28 SB10 756 48 SB10 205A 35 3 8 SB12 756 28 SB12 756 48 SB12 205A 35 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 204D 27OS UBB05 204D 37OS 3 16 UBB06 745B 23 UBB06 745B 48 UBB06 204D 27OS UBB06 204D 37OS 1 4 UBB08 755 23 UBB08 755 48 UBB08 204D 27OS UBB08 204D 37OS UBB08 205A 35 5 16 UBB10 756 28 UBB10 756 48 UBB10 20...

Страница 17: ...with adapter 353204 for 204 series noses See Chart pg 16 Sold Separately Relief Valve 258156 for 750 tool stroke Required with stroke limiter 258153 when used with adapter 745205 for 205 series noses See Chart pg 16 Sold Separately Stroke Limiter 258152 for 500 tool stroke Required with Relief Valve 258157 used with adapter 353204 for 204 series noses See Chart pg 16 Sold Separately Stroke Limiter...

Страница 18: ...e adjustable hydraulic outputs The 24 volt remote control circuit in the installation equipment controls the pump output directional valve The GB947 Hydraulic Powerunit is available in 115 volt or 230 volt single phase alternating current Output pressures as shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB947 Hydraulic Powerunit is available separately or in kits including hydraulic quic...

Страница 19: ...ation tools The unit air powered air actuated and delivers up to 10 000 psi 689 48 bar working pressure The actuator on the installation tool remotely controls the hydraulic oil directional flow The unit consists of a two position air hydraulic pump four way control valve and relief valve mounted on the reservoir The rapid tool piston movement is obtained through a higher 12 cubic inches a minute ...

Страница 20: ...e Bilt for more information Sold Separately Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt In...

Страница 21: ...D N SWAGE Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt installation 3 SAFER COLL...

Страница 22: ...tely Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Страница 23: ...23 7 21 REV 3 23 GB2581WS GB2581AWS INSTALLATION TOOL This page intentionally left blank ...

Страница 24: ...FINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information CE Approved ...

Отзывы: