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GB108A 20V BATTERY INSTALLATION TOOL

 

SAFETY WARNINGS 

GENERAL SAFETY RULES: 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

assembly power tool for non-threaded mechanical fasteners. 

2. Only qualified and trained operators should install, adjust or use the assembly power 

tool for non threaded mechanical fasteners. 

3. Do not modify this assembly power tool for non-threaded mechanical fasteners. 

Modifications can reduce effectiveness of safety measures and increase the risks to 

the operator. 

4. Do not discard safety instructions; give them to the operator. 
5. Do not use assembly power tool for non-threaded mechanical fasteners if it has been 

damaged. 

6. Tools shall be inspected periodically to verify all ratings and markings required are 

legible. The employer/user shall contact the manufacturer to obtain replacement 
marking labels when necessary.

 

PROJECTILE HAZARDS: 

1. Disconnect the tool from the energy source when changing inserted tools/nose 

assemblies or accessories. 

2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose 

assembly itself can generate high-velocity projectiles. 

3. Always wear impact resistant eye protection during operation of the tool. The grade of 

protection required should be assessed for each use. 

4. The risk to others should also be assessed at this time. 

5. Ensure that the workpiece is securely fixed. 

6. Check that the means of protection from ejection of fastener and/or stem is in place 

and operative (such as the deflector or collection bottle). 

7. If the mandrel collecting containers can be fitted, ensure they are properly connected 

and used correctly. By-passing of the safety switch is prohibited. 

8. Forcible ejection of the mandrel from the front of the nose assembly is possible. 

ELECTRICAL HAZARDS: 

The plug must not be altered in any way. Do not use adapter plugs in conjunction with 

earthed fast chargers. 

Avoid physical contact with ungrounded surfaces, such as pipes, heaters, cookers or 

refrigerators. 

Keep installation tools away from water or rain. The ingress of water into the installation 

tool increases the risk of electrical shock. 

3. Do not misuse the cable, e.g. for carrying or hanging the fast charger or for pulling the 

plug out of the socket. Keep the cable away from heat, oil, sharp edges or 

moving 

parts. Damage or twisted cables increase risk of electric shock. 

4. When using the installation tool outdoors, use for the fast charger only extension 

cords that are also suitable for outdoor use. This will reduce risk of electric 

shock. 

5. If the use of the installation tool in a damp environment is unavoidable, use for the fast 

charger a residual current circuit breaker to avoid risk of shock. 

OPERATING HAZARDS: 

 1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, 

 cuts, abrasions and heat. Wear suitable gloves to protect hands. 

 2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 weight and power of the tool. 

 3. Hold the tool correctly; be ready to counteract normal or sudden movements and     

 have  both hands available. 

 4. Maintain a balanced body position and secure footing. 

 5. Release the start-and-stop device in the case of interruption of energy supply. 

 6. Use only lubricants recommended by the manufacturer. 

 7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting  

 of normal or unexpected movement of the tool. 

 8. If the tool is fixed to a suspension device, make sure that fixation is secure. 

 9. Beware of the risk of crushing or pinching if nose equipment is not fitted. 

10. Due to the tool weight, it is recommended safety shoes be worn during operation. 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

prolonged use is expected. 

REPETITIVE MOTIONS HAZARDS: 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body. 

2. While using the tool, the operator should adopt a comfortable posture while maintaining 

a secure footing and avoiding awkward or off balanced postures. The operator should 

change posture during extended tasks; this can help avoid discomfort and fatigue. 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these 

warning 

signs should not be ignored. The operator should tell the employer and 

consult a  qualified health professional. 

ACCESSORY HAZARDS: 

1. Disconnect tool from energy supply before changing the nose assembly or accessory. 

2. Use only sizes and types of accessories recommended by the manufacturer. Do not 

use other types or sizes of accessories. 

WORKPLACE HAZARDS: 

Do not work with the installation tool in a potentially explosive atmosphere where there 

may be flammable liquids, gases or dusts. Installation tools generate sparks that could 

ignite dusts or vapors. 

Keep children and other persons away when working with the installation tool. If 

distracted, you may lose control of the installation tool. 

Do not use the installation tool when you are tired or under the influence of drugs, alcohol 

or medication. Severe personal injury could result. 

Be careful, pay attention to what you are doing and work sensibly when using the 

installation tool. 

NOISE HAZARDS: 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). 
Therefore, risk assessment and the implementation of appropriate controls for these 

hazards are essential. 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

to prevent workpieces from “ringing”. 

3. Use hearing protection in accordance with employer's instructions and as required by 

occupational health and safety regulations. 

4. Operate and maintain the assembly power tool for non-threaded mechanical fasteners 

as recommended in the instruction handbook, to prevent an unnecessary 

increase in the noise level. 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

instruction handbook, to prevent an unnecessary increase in noise. 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

order when the power tool is being operated. 

VIBRATION HAZARDS: 

1. Exposure to vibration can cause disabling damage to the nerves and blood supply of 

the hands and arms. 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

dry. 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

hands, stop using the assembly power tool for non-threaded mechanical 

fasteners,  tell your employer and consult a physician. 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

can then be used to support the tool. 

TERMS AND SYMBOLS 

- Product complies with requirements 
set forth by 

the relevant European 

directives. 
- Hearing protection and eye protection 
required while using this equipment. 

WARNINGS 

Must be understood to avoid severe 

personal injury.

 

CAUTIONS 

show conditions that will damage equip-

ment and/or structure.

 

Notes 

are reminders of required procedures. 

- Read manual prior to using equipment 

- Wear safety boots 

Содержание GB108A Series

Страница 1: ...R NEAR YOU GB108A SERIES 20V BATTERY INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA GB108A SERIES GB108A Includes 1 VP1086 2Ah Battery GB108A 2 Includes 2 VP1086 2Ah Batteries ...

Страница 2: ... Warranty 3 Description and Technical Specifications 4 Description of Functions5 Warnings 6 Principle of Operation 7 How to set up the GB108A 8 10 How to use the GB108A 11 Maintenance 12 Troubleshooting 13 Parts Lists 14 Nose Assembly Selection Chart 15 Alternate Tools Accessories 17 ...

Страница 3: ...nty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are...

Страница 4: ...arger charging time to 22 30 minutes 90 100 Charger weight w o cable 1 22 lbs 0 55 kg ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB108A can be operated between 23 F 113 F 5 C 45 C DESCRIPTION WARNING Any other use is forbidden The GB108A is a battery operated 20V installation tool designed specifically for the efficient installation of blind rivets from 3 16 4 8 mm thr...

Страница 5: ...ESCRIPTION OF FUNCTIONS Images may not reflect actual tool Adapter Assy Mandrel Collection Bottle Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status indication Universal Quick Charger ...

Страница 6: ...e that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arm...

Страница 7: ... a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on the fastener pintail and pull the sheets together Further force breaks the pintail off When the actuator is released the tool moves back to its starting position The spent pintail is released and drops o...

Страница 8: ...n self releasing nose assemblies Damage to tool will occur WARNING Ensure the mandrel collection bottle VP1002 cover cap VP1321 are properly connected and used correctly WARNING Avoid inadvertent starting of the installation tool WARNING Having your finger on the actuator assy VP1316 while carrying the installation tool can lead to accidents CAUTION Check that the hanger clip VP1322 is securely fi...

Страница 9: ...low 2 Apply blue Loctite 242 to threads of piston on tool and on male threads of collet adapter 110749 Thread collet adapter 110749 onto piston of tool and tighten Thread adapter anvil 110750 to tool and tighten using wrench flats provided Select proper nose assembly Contact Gage Bilt for more information Screw nose assembly onto adapter 108751 Follow instructions on nose assy data sheet Push the ...

Страница 10: ...and release again Press the actuator assy VP1316 briefly and the tool moves to its starting position again Attaching the Belt Clip VP1322 Note Always ensure belt clip VP1322 is secure to the installation tool before using Attach the belt clip VP1322 to the foot of the installation tool using the screw A corresponding thread and slots are recessed in the foot of the housing on both sides of the ins...

Страница 11: ...nd installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not use as a hammer If improperly used or damaged liquid can escape from the battery causing skin irritations or burns Wash with water or ...

Страница 12: ...ws after every use Make sure there is no debris inside the nose assembly You should be able to see through from the front of the nose assembly to the back of the tool Remove any obstruction or sealant before use Make sure all pieces of the adapter and nose assy are tightened properly while using Vibra tite to prevent any piece from unthreading Failure to do so can cause permanent damage to the too...

Страница 13: ...ting positions 2 THE INSTALLATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1086 is dead The tool is protected by a protection circuit The LED lights up yellow Replace the battery with a fully charged one The yellow LED goes out and you can continue working THE INSTALLATION TOOL DOESN T WORK WITH A FULLY CHARGED BATTERY a Ensure mandrel collection bottle VP1002 or cover cap VP1321 is sec...

Страница 14: ...AGNET 1 13 VP1011 HOUSING SCREWS 1 SET 10 PIECES 10 25 VP1280 GEAR BOX COMPLETE 1 14 VP1335 HOUSING LEFT AND RIGHT 1 26a VP1086 Li Ion RivdomPLUS BATTERY 20V 2 0Ah 1 15 VP1336 ELECTRONIC ASSEMBLY COMPLETE 1 26b VP1357 Li Ion RivdomPLUS BATTERY 20V 4 0Ah 1 16 VP1332 MOTOR 1 27 VP1087 UNIVERSAL QUICK CHARGER 110V 1 17 VP1321 COVER CAP 1 28 108751 ADAPTER ASSY 1 18 VP1322 BELT CLIP 1 28a 110749 COLLE...

Страница 15: ... 43OS 1 8 4CEA 108 23 4CEA 751 43OS 5 32 5CEA 108 23 5CEA 751 43OS 3 16 6CEA 108 23 6CEA 751 43OS 3 32 3N 108 23 3N 751A 43OS 1 8 4CES 108 23 4CES 751 43OS 5 32 5CES 108 23 5CES 352 61 5CES 751 43OS 3 16 6CES 108 23 6CES 352 61 6CES 751 43OS 456MAX 108 23 INSTALLS 1 8 5 32 3 16 POP CLOSED END NAIL RIVET ALUMINUMMANDREL POP CLOSED END NAIL RIVET STEEL MANDREL 5 32 3 16 BLIND RIVET SINGLEACTION WITH...

Страница 16: ... 8 21 GB108A 20V BATTERY INSTALLATION TOOL This page intentionally left blank ...

Страница 17: ...mm thru 5 32 4 0 mm diameter GB110A Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm specific 5 16 7 9 mm diameter Lockbolts 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assy options GB116RN Rivet nuts M4 M10 M3 M12 Optional Rivet studs M4 M8 Process Monitoring GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB101S Blind rivets 3 32 2 4 mm thru 5 32 4 0 mm diameter Process Monitoring GB1...

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