12
7/21 REV 12/22
GB108 20V BATTERY INSTALLATION TOOL S/N: 1143 AND ABOVE
PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
DAILY MAINTENANCE
WARNING
:
Do not use tool if switch is defective.
WARNING
:
Keep installation tool out of the reach of children when not in use.
WARNING:
Maintenance personnel
MUST
read and understand all warnings and cautions.
WARNING:
Disconnect battery from its power source before performing maintenance, cleaning or when replacing worn or
damaged components. Severe personal injury may occur if power source is not disconnected.
WARNING:
Read SDS documents for all applicable materials.
WARNING:
Installation tool must be repaired only by qualified specialist personnel and only with original spare parts. This
will ensure the safety of the installation tool is maintained.
Depending on the mandrel material, shear force and surface finish, the clamping jaws have to be cleaned and replaced at regular intervals.
CLEANING AND LUBRICATING THE CLAMPING JAWS
3.
Clean jaws and inspect for wear. Replace if necessary.
4.
Clean the inside and outside of collet. Grease the inside lightly
with graphite grease using a brush.
5.
Place jaw set into the collet.
6.
Install collet with jaws back onto tool and reassemble nose
assembly per data sheet instructions.
NOTE: Tighten collet using 2 wrenches to 22Nm, otherwise the
gearing may be destroyed.
Clean nose assembly daily or as often as needed.
1.
Loosen and remove the anvil assembly using a combination
wrench.
2.
Loosen and remove collet from adapter using two wrenches
and remove the 3 piece jaw set from the collet.
Battery Disposal:
1.
Do not throw the battery (VP1086) into the domestic waste, fire or water.
2.
Batteries/ rechargeable batteries are collected and recycled or disposed of in an eco
-
friendly manner.
For EU countries only:
4.
In accordance with Directive 91/157/EEC, defective old batteries must be recycled. Batteries that can no longer be used can be
returned to your dealer.
Disposal of Installation Tool and Quick Charger:
1.
Installation tools, chargers, accessories and packaging's should be recycled in an eco
-
friendly manner.
2.
Do not throw tools into the domestic waste.
For EU countries only:
1.
In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and implementation in national
law, Installation tools must be collected separately and recycled in an eco
-
friendly manner at the end of the useful life.
The performance of any tool depends upon good maintenance practices. Following these minimal requirements daily will extend the
life of your tool.
*An installation tool that can no longer be switched on or off is dangerous and must be repaired.
*Maintain installation tools with care. Check that moving parts function correctly and do not jam.
*Check that parts are not broken or damaged in such a way that the function of the installation tool is impaired.
*Have damaged parts repaired before using the tool. Accidents are caused by poorly serviced tools.
*Use installation tool, accessories, attachments, etc. only as described in these instructions.
*Give consideration to the working conditions and the work to be carried out. The use of tools for other than intended applications
can lead to dangerous situations.
*Visual inspection of the installation tool should be done daily by the maintenance personnel.
*Battery charge state should be done daily by the maintenance personnel.
*Cleaning and lubricating the clamping jaws should be done between 1,000 and 10,000 fasteners depending on the fastener type, by
the maintenance personnel.
*Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke.
*Changing the anvil insert should be done by the maintenance personnel every 25,000 to 50,000 fasteners.
*Full inspection should be done every 300,000 fasteners or once a year by qualified trained maintenance personnel or by Gage Bilt.
