Gage Bilt 1702 Скачать руководство пользователя страница 3

REV. 3/15 

 

GB731 S/N: 1702 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic oil may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power source before 

performing any maintenance

 

to any tool or nose 

assembly.

 

  

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a daily basis 

for damage or wear. Any repair should be done by 

qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar). 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

  

WARNINGS: 

  

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

  

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

WARNING

 

Ensure

 

that all connections are properly secured 

before connecting to power. 

Содержание 1702

Страница 1: ...4766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1702 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Страница 2: ...c Transmission Oil Dexron III or equivalent Setting stroke 600 15 24 mm Rated pull load 4 800 lbs 21 35 kN Noise level 81 5 dB A Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB731 5 Description and Maintenance 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul 9 Parts Lists 10 11 DEXRON III Oil Safety Data 12 Nose Assembly...

Страница 3: ...e personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at a...

Страница 4: ...ds and moves through the ports in the bottom of the power cylinder 7 up into the port in the handle assy 6 and then up into the head cylinder 2 4 The hydraulic oil pushes the piston 1 backwards while the internal components of the attached nose assembly are also moving with the piston to start the fastener installation thus transferring 4 800 lbs 21 35 kN of pulling force on the nose assembly and ...

Страница 5: ...plug from Swivel A 249 and screw in your air fitting 2 Attach Deflector 752122 to rear of End Cap 731417 located on rear of Head Cylinder 731298 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool ten times by depressing and releasing actuator lever...

Страница 6: ...aner lubricant follow in structions below 1 Disconnect tool vacuum line if equipped 2 Point nose assembly into oil as shown 3 Cycle tool 8 10 times and wipe dry MAINTENANCE WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be ...

Страница 7: ...on side of head cylinder 731298 Attach fill bottle assy 745163 making sure button head cap screw 402482 and stat o seal S572 are in place on hole stamped 2 NOTE Front hole stamped 1 could be under pressure 7 Connect tool to air supply Piston 731211 will then move to forward position See DIM A Cycle tool ten times 8 Disconnect air supply Check A dimension If A dimension checks within specifications...

Страница 8: ...be blocked or damaged Hole diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be...

Страница 9: ...use of Service Kit 731006 which contains a complete set of o rings back up rings screws washers and gasket A 1395 T HANDLE WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SPRING REMOVAL TOOL S1178 VALVE EXTRACTOR 745163 FILL BOTTLE ASSEMBLY 704214 CATCHER BAG NOT SHOWN IS SOLD SEPARATELY Part No Description A 1395 T ...

Страница 10: ...d cap 731417 Push against threaded end of piston 731211 to slide it out of head cylinder 731298 Be careful not to damage threads or cause burrs on polished piston 731211 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws A 928 uniformly to 40 inch lbs to prevent leakage around the gasket...

Страница 11: ...into top of power cylinder 731237 and into slot of piston rod assy 731333 While holding this wrench remove flexlock nut 400559 using a 7 16 socket wrench Still holding piston rod wrench A 1395 remove air piston assy 704121 using packing plug wrench 704150 by turning counterclockwise When air piston assy 704121 is completely free from piston rod assy 731333 tap or push on the piston rod wrench A 13...

Страница 12: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques s...

Страница 13: ... 713 20 SB08 713 45 SB08 713A 58RA SB08 204D 27OS SB08 204D 37OS 1 8 UAB04 752A 43OS 5 32 UAB568 713 21 4 UAB568 713 61 4 3 16 UBB06 751B 54RA 5 UBB06 752A 43OS 1 4 UAB08 204D 27OS UAB08 204D 37OS 1 8 SMLS04 752C 20 SMLS04 752C 45 SMLS04 751B 54RA 5 SMLS04 752A 43OS 5 32 SMLS05 752C 20 SMLS05 752C 45 SMLS05 751B 54RA 5 SMLS05 752A 43OS 3 16 SMLS06 752B 20 SMLS06 752B 45 SMLS06 751B 54RA 5 SMLS06 7...

Страница 14: ...r no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the...

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