Additional warning for appliance with R290 refrigerant gas (refer to the rating plate
for the type of refrigerant gas used)
Checks to the area
Prior to beginning work on systems containing flammable refrigerants, safety checks are
necessary to ensure that the risk of ignition is minimised. For repair to the refrigerating system,
the following precaution shall be completed prior to conducting work on the system.
Work procedure
Work shall be undertaken under a controlled procedure so as to minimise the risk of a flammable
gas or vapour being present while the work is being performed.
General work area
All maintenance staff and others working in the local area shall be instructed on the nature of
work being carried out. Work in confined spaces shall be avoided.
Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work, to
ensure the technician is aware of potentially toxic or flammable atmospheres. Ensure that the
leak detection equipment being used is suitable for use with all applicable refrigerants, i.e.
non-sparking, adequately sealed or intrinsically safe.
Presence of fire extinguisher
If any hot work is to be conducted on the refrigerating equipment or any associated parts,
appropriate fire extinguishing equipment shall be available to hand. Have a dry powder or CO2
fire extinguisher adjacent to the charging area.
No ignition sources
No person carrying out work in relation to a refrigerating system which involves exposing any
pipe work shall use any sources of ignition in such a manner that it may lead to the risk of fire or
explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently
far away from the site of installation, repairing, removing and disposal, during which refrigerant
can possibly be released to the surrounding space. Prior to work taking place, the area around
the equipment is to be surveyed to make sure that there are no flammable hazards or ignition
risks.
Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the
system or conducting any hot work. A degree of ventilation shall continue during the period that
the work is carried out.
Checks to the refrigerating equipment
Where electrical components are being changed, they shall be fit for the purpose and to the
correct specification. At all times the manufacturer’s maintenance and service guidelines shall be
followed. If in doubt, consult the manufacturer’s technical department for assistance.
The following checks shall be applied to installations using flammable refrigerants:
• the actual refrigerant charge is in accordance with the room size within which the refrigerant
containing parts are installed;
• the ventilation machinery and outlets are operating adequately and are not obstructed;
• if an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the
presence of refrigerant;
• marking to the equipment continues to be visible and legible. Markings and signs that are
illegible shall be corrected;
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