2
D5032
- SIL 3 Switch/Proximity Detector Repeater Relay Output
G.M. International ISM0108-11
General Description:
The single and dual channel Switch/Proximity Detector Repeater, D5032S and D5032D module is a unit suitable for applications requiring SIL 3 level
(according to IEC 61508:2010 Ed. 2) in safety related systems for high risk industries.
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NE or ND SPST relay output contact.
Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area.
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors.
In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line
open or closed status as configured.
D5032D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out.
In case of duplication, relay actuation can be independently configured for each output.
In case of fault output, relay actuation can be programmed as normally energized or normally de-energized.
Mounting on customized Termination Boards, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3.
Technical Data
Characteristics
Supply:
24 Vdc nom (18 to 30 Vdc) reverse polarity protected, ripple within voltage limits
≤
5 Vpp, 2 A time lag fuse internally protected.
Current consumption @ 24 V:
35 mA for 2 channels D5032D, 18 mA for 1 channel D5032S with short circuit input and relay energized, typical.
Power dissipation:
0.85 W for 2 channels D5032D, 0.45 W for 1 channel D5032S with 24 V supply voltage, short circuit input and relay energized, typical.
Isolation (Test Voltage):
I.S. In/Out 2.5 KV; I.S. In/Supply 2.5 KV; I.S. In/ I.S In 500 V; Out/Supply 500 V; Out/Out 500 V.
Input switching current levels:
ON
≥
2.1 mA (1.9 to 6.2 mA range), OFF
≤
1.2 mA (0.4 to 1.3 mA range), switch current
≈
1.65 mA ± 0.2 mA hysteresis.
Fault current levels:
open fault
≤
0.2 mA, short fault
≥
6.8 mA (when enabled both faults de-energize channel relay with single channel unit D5032S or
de-energize channel relay with D5032D used as dual channel unit or actuate the fault relay out with D5032D used as fault signaling unit).
Input equivalent source:
8 V 1 K
Ω
typical (8 V no load, 8 mA short circuit).
Output:
voltage free SPST relay contact.
Contact material:
Ag Alloy (Cd free), gold plated.
Contact rating:
4 A 250 Vac 1000 VA, 4 A 250 Vdc 120 W (resistive load). Min.switching current 1 mA.
Mechanical / Electrical life:
5 * 10
6
/ 1 * 10
6
operation, typical.
Operate / Release time:
8 / 4 ms typical.
Bounce time NO / NC contact:
3 / 8 ms typical.
Frequency response:
10 Hz maximum.
Compatibility:
CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating:
temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.
Storage:
temperature limits – 45 to + 80 °C.
Safety Description:
ATEX:
II 3(1)G Ex nA nC [ia Ga] IIC T4 Gc, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I
IECEx / INMETRO / NEPSI:
Ex nA nC [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I,
UL:
NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, AEx nA nC [ia Ga] IIC T4 Gc
C-UL:
NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, Ex nA nC [ia Ga] IIC T4 Gc
FM:
NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / AEx nA nC [ia] / IIC /T4
FMC:
NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / Ex nA nC [ia] / IIC /T4
EAC-EX:
2ExnAnC[ia]IICT4 X
UKR TR n. 898:
2ExnAnCiaIICT4 X, ExiaI X
associated apparatus and non-sparking electrical equipment.
Uo/Voc = 10.5 V, Io/Isc = 22 mA, Po/Po = 56 mW at terminals 7-8, 9-10.
Um = 250 Vrms, -40 °C
≤
Ta
≤
70 °C.
Approvals:
BVS 10 ATEX E 113 X conforms to EN60079-0, EN60079-11, EN60079-15.
IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-11, IEC60079-15.
INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-11, ABNT NBR IEC60079-15, ABNT NBR IEC60079-26.
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11, UL60079-15,
ANSI/ISA 12.12.01 for UL and CSA-C22.2 No.157-92, CSA-E60079-0, CSA-E60079-11, CSA-C22.2 No. 213 and CSA-E60079-15 for C-UL.
FM 3046304 and FMC 3046304C conforms to Class 3600, 3610, 3810, 3611,
ANSI/ISA-60079-0, ANSI/ISA-60079-11, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.157, C22.2 No.213, C22.2 No. 60079-0, C22.2 No. 60079-11, C22.2 No. 60079-15.
C-IT.ME92.B.00206 conforms to GOST 30852.0, 30852.10, 30852.14.
C
Ц
16.0036 X conforms to
ДСТУ
7113,
ГОСТ
22782.5-78,
ДСТУ
I
ЕС
60079-15.
GYJ14.1406X conforms to GB3836.1, GB3836.4; GB3836.8, GB3836.20.
TÜV Certificate No. C-IS-236198-04, SIL 2 / SIL 3 conforms to IEC61508:2010 Ed. 2.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
DNV No.A-13625 and KR No. MIL20769-EL002 Certificates for maritime applications.
Mounting:
on customized Termination Board.
Weight:
about 125 g D5032D, 115 g D5032S.
Connection:
by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm
2
.
Location:
installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4.
Protection class:
IP 20.
Dimensions:
Width 12.5 mm, Depth 123 mm, Height 120 mm.
FSM
SIL 3