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D5032 

- SIL 3 Switch/Proximity Detector Repeater Relay Output 

G.M. International ISM0108-11 

General Description:

 The single and dual channel Switch/Proximity Detector Repeater, D5032S and D5032D module is a unit suitable for applications requiring SIL 3 level 

(according to IEC 61508:2010 Ed. 2) in safety related systems for high risk industries. 
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NE or ND SPST relay output contact. 
Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area. 
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. 
In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line 
open or closed status as configured. 
 
D5032D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out. 
In case of duplication, relay actuation can be independently configured for each output. 
In case of fault output, relay actuation can be programmed as normally energized or normally de-energized. 
 
Mounting on customized Termination Boards, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2. 

 

Functional Safety Management Certification: 

G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3. 

 

 

 

Technical Data 

Characteristics 

Supply: 

24 Vdc nom (18 to 30 Vdc) reverse polarity protected, ripple within voltage limits 

 5 Vpp, 2 A time lag fuse internally protected. 

Current consumption @ 24 V:

 35 mA for 2 channels D5032D, 18 mA for 1 channel D5032S with short circuit input and relay energized, typical. 

Power dissipation:

 0.85 W for 2 channels D5032D, 0.45 W for 1 channel D5032S with 24 V supply voltage, short circuit input and relay energized, typical. 

Isolation (Test Voltage):

 I.S. In/Out 2.5 KV; I.S. In/Supply 2.5 KV; I.S. In/ I.S In 500 V; Out/Supply 500 V; Out/Out 500 V. 

Input switching current levels:

 ON 

 2.1 mA (1.9 to 6.2 mA range), OFF 

 1.2 mA (0.4 to 1.3 mA range), switch current 

 1.65 mA ± 0.2 mA hysteresis. 

Fault current levels: 

open fault 

 0.2 mA, short fault 

 6.8 mA (when enabled both faults de-energize channel relay with single channel unit D5032S or 

de-energize channel relay with D5032D used as dual channel unit or actuate the fault relay out with D5032D used as fault signaling unit). 

Input equivalent source: 

8 V 1 K

 typical (8 V no load, 8 mA short circuit). 

Output: 

voltage free SPST relay contact. 

Contact material: 

Ag Alloy (Cd free), gold plated. 

Contact rating: 

4 A 250 Vac 1000 VA, 4 A 250 Vdc 120 W (resistive load). Min.switching current 1 mA. 

Mechanical / Electrical life: 

5 * 10

6

 / 1 * 10

6

 operation, typical. 

Operate / Release time: 

8 / 4 ms typical. 

Bounce time NO / NC contact: 

3 / 8 ms typical. 

Frequency response: 

10 Hz maximum. 

Compatibility: 

 

CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS. 

Environmental conditions: 

Operating:

 temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C. 

Storage:

 

temperature limits – 45 to + 80 °C. 

Safety Description: 

ATEX:

 II 3(1)G Ex nA nC [ia Ga] IIC T4 Gc, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I 

IECEx / INMETRO / NEPSI:

 Ex nA nC [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I, 

UL:

 NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, AEx nA nC [ia Ga] IIC T4 Gc 

C-UL:

 NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, Ex nA nC [ia Ga] IIC T4 Gc 

FM: 

NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / AEx nA nC [ia] / IIC /T4 

FMC: 

NI-AIS / I / 2 / ABCD /T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / Ex nA nC [ia] / IIC /T4

 

EAC-EX: 

2ExnAnC[ia]IICT4 X 

UKR TR n. 898:

 2ExnAnCiaIICT4 X, ExiaI X 

associated apparatus and non-sparking electrical equipment. 
Uo/Voc = 10.5 V, Io/Isc = 22 mA, Po/Po = 56 mW at terminals 7-8, 9-10. 
Um = 250 Vrms, -40 °C 

 Ta 

 70 °C. 

Approvals: 

BVS 10 ATEX E 113 X conforms to EN60079-0, EN60079-11, EN60079-15. 
IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-11, IEC60079-15. 
INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-11, ABNT NBR IEC60079-15, ABNT NBR IEC60079-26. 
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11, UL60079-15, 
ANSI/ISA 12.12.01 for UL and CSA-C22.2 No.157-92, CSA-E60079-0, CSA-E60079-11, CSA-C22.2 No. 213 and CSA-E60079-15 for C-UL. 
FM 3046304 and FMC 3046304C conforms to Class 3600, 3610, 3810, 3611,  
ANSI/ISA-60079-0, ANSI/ISA-60079-11, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.157, C22.2 No.213, C22.2 No. 60079-0, C22.2 No. 60079-11, C22.2 No. 60079-15. 
C-IT.ME92.B.00206 conforms to GOST 30852.0, 30852.10, 30852.14. 
C

Ц

 16.0036 X conforms to 

ДСТУ

 7113, 

ГОСТ

 22782.5-78, 

ДСТУ

 I

ЕС

 60079-15. 

GYJ14.1406X conforms to GB3836.1, GB3836.4; GB3836.8, GB3836.20. 
TÜV Certificate No. C-IS-236198-04, SIL 2 / SIL 3 conforms to IEC61508:2010 Ed. 2. 
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety. 
DNV No.A-13625 and KR No. MIL20769-EL002 Certificates for maritime applications. 

Mounting:

 

on customized Termination Board. 

Weight:

 about 125 g D5032D, 115 g D5032S. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm

2

Location:

 installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4. 

Protection class:

 IP 20. 

Dimensions: 

Width 12.5 mm, Depth 123 mm, Height 120 mm. 

FSM

SIL 3

Содержание D5032D

Страница 1: ...SIL 3 Switch Proximity Detector Repeater Relay Output G M International ISM0108 11 SIL 3 Switch Proximity Detector Repeater Relay Output Termination Board Models D5032S D5032D D5032S D5032D INSTRUCTION MANUAL ...

Страница 2: ...ort circuit Output voltage free SPST relay contact Contact material Ag Alloy Cd free gold plated Contact rating 4 A 250 Vac 1000 VA 4 A 250 Vdc 120 W resistive load Min switching current 1 mA Mechanical Electrical life 5 106 1 106 operation typical Operate Release time 8 4 ms typical Bounce time NO NC contact 3 8 ms typical Frequency response 10 Hz maximum Compatibility CE mark compliant conforms ...

Страница 3: ...ation in Zone 2 NO NC switch proximity Detector Input NE ND relay actuation mode Field open and short circuit detection Three port isolation Input Output Supply EMC Compatibility to EN61000 6 2 EN61000 6 4 EN61326 1 EN61326 3 1 for safety system In field programmability by DIP Switch ATEX IECEx UL C UL FM FMC INMETRO EAC EX UKR TR n 898 NEPSI TÜV Certifications TÜV Functional Safety Certification ...

Страница 4: ... group See parameters indicated in the table below D5032 Terminals Ch1 Ch2 7 8 9 10 Ch1 Ch2 7 8 9 10 Io Isc 22 mA Ch1 Ch2 7 8 9 10 Po Po 56 mW Ii Imax Pi Pi D5032 Terminals D5032 Associated Apparatus Parameters Cenelec US Ci Ci device C cable IIC A B Co Ca 2 4 µF Co Ca 16 8 µF Co Ca 75 µF IIB C IIA D For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed 1 of the ...

Страница 5: ... Supply 24 Vdc Out 1 SIL3 Out 2 SIL 3 F 9 10 In 1 Proximity voltage free Contact In 2 Proximity voltage free Contact voltage free Contact voltage free Contact R1 R2 R1 R2 Resistors R1 R2 used with voltage free contact required for line fault detection MODEL D5032D Duplicator or Fault Out 7 8 Termination board connector Supply 24 Vdc Out 1 SIL3 Out 2 Duplicator or Fault F 9 10 In Proximity voltage ...

Страница 6: ...ween a condition of contact close open and a line open short circuit fault Installation D5032 series are Switch Proximity Detector Interface housed in a plastic enclosure suitable for installation on customized Termination Board D5032 unit can be mounted with any orientation over the entire ambient temperature range Electrical connection of conductors up to 2 5 mm are accommodated by polarized plu...

Страница 7: ...isabled switch proximity sensor Enabled proximity sensor or switch with end of line resistors de energizes relay in fault condition 7 NO 8 OR NC 7 8 7 NO 8 OR NC 7 8 1 OFF 5 OFF 1 ON 5 ON NE ND Output ND Output NE Position in fault condition 2 ON 2 OFF Input Input Output Input Output Input CH2 Setting Line fault detection IN OUT Operation NO NE or NC ND NO ND or NC NE Disabled switch proximity sen...

Страница 8: ...FF ON OFF ND Mode NE Mode ON OFF OFF ON Disabled switch proximity sensor Enabled proximity sensor or switch with end of line resistors de energizes relay in fault condition No Fault No Fault 1 OFF 5 OFF 5 ON Output 2 Operation Input Input Output 1 Input Output 1 Input 7 NO 8 OR NC 7 8 7 NO 8 OR NC 7 8 NE ND Output 1 ND Output 1 NE NE ND Set SW4 equal to SW2 Set SW4 opposite to SW2 6 6 ON De energi...

Страница 9: ...figuration 1 2 3 4 7 8 must be set to OFF position 3 4 6 Not used 5 6 7 8 ON CH Setting Line fault detection IN OUT Operation NO NE or NC ND NO ND or NC NE Disabled switch proximity sensor Enabled proximity sensor or switch with end of line resistors de energizes relay in fault condition 1 OFF 5 OFF 1 ON 5 ON Input Input Input Input 7 NO 8 OR NC 7 8 7 NO 8 OR NC 7 8 Output NE Output NE Output ND O...

Страница 10: ...ndition ON ON ON 1 IN OUT Operation SW2 NO NE or NC ND ON NO ND or NC NE for SIL application OFF Channel 1 2 SW4 ON OFF D5032D used as double channel Configuration Summary Table WARNING dip switch 6 7 8 must be set to OFF position Output 2 Operation SW6 SW7 SW8 Mode SW4 Duplicator De energized in fault condition for SIL application if line fault detection enabled SW1 ON ON OFF ON Parallel for SIL ...

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