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Owner’s Manual

FY

-

9018

The

equipment

is

approved

by

following

car

manufacturers (China)

1
2
3
...
»

Содержание FY-9018

Страница 1: ...Owner s Manual FY 9018 The equipment is approved by following car manufacturers China ...

Страница 2: ...on 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Spot Welding b Washer Welding c Triangle Washer Welding d Carbon Rod Heating e Wriggle Form Wire Welding f Quick puller g Crossbar Lifter h Cupules 6 Maintenance 1 Exploded View 2 Troubleshooting 7 Electrical Diagram 8 Packing List 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Contents ...

Страница 3: ...lasma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Electric shock can kill 1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and body protection 3 Do not wrap electrical cable around your body 4 Ground the workpiece with a good electr ical ground Eye protection for welding Current level in ...

Страница 4: ...eres Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant crrent Temperature V S I O Suitable for some hazardous locations Voltage input Low air pressure light On Off Protective earth Ground Input Adjust air gas pressure Percent Increase Line connection Loose shield cup Automatic Manual Page 2 Do...

Страница 5: ...onnector Triangle washer connector Carbon rod connector Spot weld electrode tip Air hose connector Hook Pulling hammer with hook Dent pulling spot hammer T pothook long T pothook short Crow bar 1250mm Crossbar lifter with 4 stands 850mm Crossbar lifter with 4 stands 750mm Crossbar lifter with 2 stands Hooker for crossbar lifter 6 hook claw for crossbar lifter 4 hook claw for crossbar lifter T Trac...

Страница 6: ... 180kg Kriptol heating AC6V 10V washer welding AC1V 12V double side welding AC1V 13V 57A 1 specifications Output voltage Input power Max i nput current Operation way Time regulation system Operation place Vacuum cupule device Dimension Instant max current One side welding thickness Installation Input voltage Page 4 ...

Страница 7: ...rated load without overheating If unit overheat output stops and cooling fan runs Wait fif teen minutes for unit to cool Reduce amperage or duty cycle be fore welding Page 5 Overheating Stop working Wait fifteen minutes for unit to cool Reduce amperage or reduce duty cycle Weld again 0 15 A ...

Страница 8: ...lied accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local distributor or service agency To locate a distributor or service agency Page 6 6 5 3 4 7 8 9 10 11 1 2 12 ...

Страница 9: ... unit 2 Determine input power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm in diameter 3 Do not move or operate unit where it could tip 4 Use cart or unit handle to move unit Do not pull the cords to move unit ...

Страница 10: ...rs Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagount input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remove lockout tagout device and place switch in the on position Page 8 4 3 1 2 L1 L2 1 ...

Страница 11: ... 1 Power indicator 2 Error indicator 3 Overheat indicator 4 Gun trigger indicator 5 Spot welding time display 6 Power percentage display 7 8 Spot welding time adjustment 9 10 Power percentage adjustment 1 2 3 4 5 6 7 8 9 10 11 12 ...

Страница 12: ... wire into the welded washers 1 Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder on the welded washers 1 Electrode holder 2 Trigger Carbo Rod Shrinking Washer Welding Stud Welding Single sided Welding Wave form Wire Welding Pulling Spot Hammer Connection of negative wire OT Washer Welding ...

Страница 13: ...cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the unit Page 11 a spot welding Connect negative outside wire to a clean paint fre...

Страница 14: ... another operation is available after this procedure finished if not please shut off the main power supply and switch off the unit F017 F011 F020 b Washer Welding Set correct time Set correct amperage 3 Operation Page 12 Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Approximately a 90 angle to the dent Put on pressure and press...

Страница 15: ...ece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can replace washer welding It can pull out the dent directly after welded 4 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switc...

Страница 16: ...rface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the unit Page 14 Connect negative outside wire to a clean paint free location on metal workpiece as ...

Страница 17: ...mark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the unit Wriggle Form Wire W...

Страница 18: ... as close to welding area as possible Set correct amperage Set correct time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not ple...

Страница 19: ...n on metal workpiece as close to welding area as possible Set correct amperage Set correct time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 According to actual conditions to select a suitable puller for...

Страница 20: ...ct manual cupule with pull hammer 2 Push manual cupule in to lock the cupule on the dent 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with the adaptor of cupule 2 Open the valve sticking cupule to the dent 3 Slide the hammer to opposite direction pull the dent out 4 Cupule falls off when close the valve ...

Страница 21: ... view Page 19 Resistor Circuit board Main power switch Silicon control Control transformer Main transformer Left side view Resistor Control transformer Main transformer Right side view 继电器风扇风扇 Capacitor and small resistor ...

Страница 22: ...mp location Piercing workpiece 1 output amperage too high 2 Weld time too long 3 Bad contact of electrode tip or washer with workpiece 1 Reduce amperage setting 2 Rrduce weld time 3 Remove coating from material reduce added pressure Kriptol working unstable 1 Kriptol did not polish workpieces did not polish 2 Incorrect amperage and time setting 1 Polish kriptol and workpieces 2 Set amperage and ti...

Страница 23: ...Page 21 23 0 V ...

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