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3.6 Timing of contact output for calibration

1) Manual calibration (See “Section 6.8 Calibration”.)

Ch1 span calibration output

Ch1 span

calibration

Ch2 span

calibration

Ch2 span calibration output

Zero calibration output

Automatic calibration contact

Output hold function

Zero gas

350 s

Ch1 span gas

350 s

Hold

extension time.

Automatic

calibration

start

Zero calibration

Ch2 span gas

350 s

(with hold ON setting)

2) In case of automatic calibration

(example shown in Section 6.4.1, Auto calibration)

Содержание ZPG

Страница 1: ...Instruction Manual NDIR TYPE INFRARED GAS ANALYZER TYPE ZPG INZ TN2ZPG E Horizontal type ZPGA ZPGD Vertical type ZPG3E Replacement of ZRG3 Sample switching system type...

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Страница 11: ...INZ TN2ZPG E 5HSODFHPHQW RI IXVH 5525 0 66 63 7 216 HQHUDO VSHFL FDWLRQV RGH V PEROV 2XWOLQH GLDJUDP...

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Страница 13: ...ax with the number of DIO Fixing screws 6 max When digital input output function is specified RS 485 connector 1 Fixing screws 2 When provided with communication function 25 pin D sub connector male P...

Страница 14: ...this manual 1 copy INZ TN2ZPG E Fuse 2 pcs Part No R79181N14 Ferrite core 1 For power cable Part No R79181N14 Ferrite core 2 For digital I O cable Vertical type Instruction Manual NDIR TYPE INFRARED...

Страница 15: ...ing various functions 3 Flow meter For checking the flow rate of sampling gas and reference gas 4 Purge gas inlet For connecting to the purge gas tube 5 Sampling gas inlet For connecting to the measur...

Страница 16: ...Fuse 13 Digital input output terminal M3 5 screw 12 Analog output terminal M3 5 screw 6 Sampling gas and reference gas outlet 1 5 Sampling gas inlet 4 Purge gas inlet 9 Reference gas inlet 6 Sampling...

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Страница 22: ...g gas Reference gas outlet Built in O2 sensor INLET1 REFERENCE OUTLET1 SV1 NO IN NC SV2 NO IN NC Sampling cell Optical unit 1 IR Unit 1 Sampling gas inlet Reference gas inlet Sampling gas Reference ga...

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Страница 24: ...d gas for span calibration Reference gas Wet N2 or atmospheric air NO NC com SV1 3 way solenoid valve 3 3 3 4 5 Pressure at sample gas outlet 3UHVVXUH DW WKH VDPSOH JDV RXWOHW VKRXOG EH DGMXVWHG WR WK...

Страница 25: ...Span calibration dry span gas Zero calibration dry N2 or dry air Span calibration dry N2 or dry air Measurement wet sample gas Measurement dry sample gas Dry sample gas Dry N2 or dry air Sample gas d...

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Страница 27: ...stor or spark quencher Install connect near the source Noise generating source When noise source is in the vicinity 1 Power supply RQQHFW WKH JLYHQ SRZHU VXSSO WR WKH SRZHU WHUPLQDO DQG FRQQHFW WKH JU...

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Страница 30: ...or DIO 1 to 2 option Note DIO 1 to 2 have the same internal circuit of the connector D sub 25 pin female 13 1 25 14 DI1 DI1 DI2 DI2 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DIO1 connector DI4 DI4 DI5 DI5 DI6 DI6 D...

Страница 31: ...20 INZ TN2ZPG E 1 6 2 7 3 8 4 9 5 RS 485 connector GND RTuD RTuD D sub 9 pin female 5 1 9 6 5 Communication RS 485 connector...

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Страница 34: ...RANGE ID 1st COMP DO N C RANGE SELECT O2 DI N C N C N C OPTION1 A O INSTANTANEOUS VALUE OUT1 FAULT DO M3 5 SCREW 1st COMP ANALOG OUTPUT DC LINEAR AVERAGE VALUE OUT2 INSTANTANEOUS VALUE OUT3 AVERAGE V...

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Страница 37: ...EHWZHHQ DQG DQG FRQGXF WLYH EHWZHHQ DQG HWZHHQ DQG QG FRPSRQHQW ORZHU OLPLW DODUP FRQWDFW RXWSXW KHQ WKH RXWSXW H FHHGV WKH VHW YDOXH LW LV FRQGXFWLYH EHWZHHQ DQG DQG RSHQ EHWZHHQ DQG 2WKHUZLVH LW LV...

Страница 38: ...XPS 21 2 FRQWDFW RXWSXW 8VHG ZKHQ WXUQLQJ 21 2 WKH SXPS W LV RSHQ GXULQJ DXWR DQG PDQXDO FDOLEUDWLRQ VWDWXV DQG FRQGXFWLYH GXULQJ PHDVXUHPHQW HWZHHQ XWR FDOLEUDWLRQ UHPRWH VWDUW LQSXW IWHU VKRUW FLUFX...

Страница 39: ...K XVLQJ 2 1 DQG 83 NH V K VSDQ FDOLEUDWLRQ RXWSXW 7KH KROG H WHQVLRQ WLPH GHSHQGV RQ WKH JDV IORZ WLPH RI WKH DXWRPDWLF FDOLEUDWLRQ VHWWLQJV 3 6 Timing of contact output for calibration 1 Manual calib...

Страница 40: ...RUL RQWDO W SH RU KRXUV IRU 9HUWLFDO W SH XQWLO WKH LQVWUX PHQW LV ZDUPHG XS ERXW DERYH KRXUV DUH UHTXLUHG XQWLO WKH LQVWUXPHQW DOORZV DFFXUDWH PHDVXUHPHQW 4 OPERATION When in warm up the concentrati...

Страница 41: ...ZQ EHORZ 7 ZERO key 8 SPAN key 4 DOWN key 6 ENT key 1 MODE key 2 SIDE key 3 UP key 5 ESC key Operation panel Display unit Used to switch the mode Used to return to the previous screen or cancel the se...

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Страница 43: ...C h C h C h C h vol ppm ppm 2 1 0 0 0 0 0 0 0 0 0 0 0 CV NOx 0 10 O2 0 25 NOX 0 10 1 2 3 4 5 0 10 AV CV NOX ppm 1h 1R 1DPH XQFWLRQ RPSRQHQW GLVSOD LVSOD V WKH FRPSRQHQW RI LQVWDQWDQHRXV YDOXH FRUUHFWH...

Страница 44: ...RZLQJ HTXDWLRQ 5HIHU WR 6HFWLRQ 0DLQWHQDQFH PRGH 2WKHU SDUDPHWHU 2Q 7KH YDOXH RI WKH 2 FRUUHFWLRQ UHIHUHQFH YDOXH 9DOXH VHW E DSSOLFDWLRQ 2V 2 JHQ FRQFHQWUDWLRQ YRO V RQFHQWUDWLRQ RI UHOHYDQW PHDVXUHG...

Страница 45: ...2 A 1 to 4 Y Ch1 SO2 Ch2 O2 D 1 to 4 Y Ch1 CO2 Ch2 O2 B 1 to 4 Y Ch1 CO Ch2 O2 P 1 to 4 A Ch1 NOX Ch2 O2 Ch3 corrected NOX A 1 to 4 A Ch1 SO2 Ch2 O2 Ch3 corrected SO2 B 1 to 4 A Ch1 CO Ch2 O2 Ch3 corr...

Страница 46: ...D LWHP DFK GLVSOD LWHP LV GLVSOD HG E SUHVVLQJ WKH ENT key RU WKH VHWWLQJ FRQWHQWV UHIHU WR 6HFWLRQ 6HWWLQJ DQG FDOLEUDWLRQ Zero calibration See 6 8 1 Span calibration See 6 8 2 Measurement Mode Scree...

Страница 47: ...measured concen tration exceeds 90 of Range 1 Automatically switched from Range 2 to Range 1 when the measured concen tration becomes less than 80 of Range 1 Operation set for each Ch only can be perf...

Страница 48: ...VLQJ WKH RU WKH key The PDUN LQGLFDWHV WKH FXUUHQWO VHOHFWHG range 7KHQ SUHVV WKH ENT NH DQG WKH PHD VXUHPHQW LV FDUULHG RXW LQ WKH VHOHFWHG range Note If RR or AR is selected as range switch mode thi...

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Страница 51: ...0 0 ppm Range1 Range2 0 10 00 vol 0 25 00 vol Ch1 NOx Ch2 O2 Set each or at once Ch at ZERO Calibration at once each To close the manual zero calibration setting or to cancel this mode midway press th...

Страница 52: ...ll components where at once is set ZERO Cal Range1 Range2 0 10 00 ppm 0 100 0 ppm Range1 Range2 0 10 00 vol 0 25 00 vol Ch1 NOx Ch2 O2 ENT Go on calibration of selected Ch ESC Not calibration 2 1 21 0...

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Страница 54: ...ation of the component for which AR has been selected as range switch mode are performed in the range selected here In this case once the calibration is started the range is automatically switched and...

Страница 55: ...he Ch component in which enable is selected at the time of auto calibration and auto zero calibration 2 Span calibration is performed in the order from smallest Ch No for the Ch component for which en...

Страница 56: ...HW E SUHVVLQJ RU WKH key Press WKH ENT key 6HOHFW WKH DODUP WR GLVSOD WKH VFUHHQ VKRZQ DW ULJKW 2SHUDWH WKH RU WKH NH XQWLO WKH FXUVRU LV DOLJQHG ZLWK D GHVLUHG LWHP DQG SUHVV WKH ENT key ENT IWHU VHW...

Страница 57: ...act closes when below L limit alarm High or Low Alarm contact closes when above H limit value or below lower limit value ON OFF Enables the alarm function if set at ON or disables it if set at OFF The...

Страница 58: ...ll scale full scale FS represents the percentage with the width of the component measurement range regarded as 100 Setting range To close the Hysteresis Setting or cancel the mode midway press the key...

Страница 59: ...E XVLQJ WKH or key IWHU VHWWLQJ SUHVV WKH ENT NH DQG WKH VHW values are saved s 0EAK LARM OF PEAK ALARM s LARM 6ALUE F MEASURING VALUE EXCEEDS THE SET ALARM VALUE A PEAK COUNTER COUNTS TIME s LARM OU...

Страница 60: ...imes Hysteresis 0 to 20 of full scale initial value 0 of full scale I 2 FRQFHQWUDWLRQ H FHHGV WKH DODUP YDOXH FRXQWLQJ ZLOO EHJLQ I WKH QXPEHU RI SHDNV LV RYHU WKH VHW WLPHV SHU KRXU D SHDN DODUP FRQW...

Страница 61: ...ULHG RXW E WKH HQWHUHG VHWWLQJ YDOXH ENT ENT Description of setting items s 3TART 4IME 3ETTING AT THE FIRST CALIBRATION DAY OF THE WEEK HOUR MINUTE s YCLE PERIOD BETWEEN THE START TIME OF ONE CALIBRAT...

Страница 62: ...SUHVVLQJ WKH key IWHU FKDQJLQJ WKH YDOXH SUHVV WKH ENT key 3UHVV WKH ESC NH WR UHWXUQ WR WKH DXWR PDWLF FDOLEUDWLRQ VHWWLQJ VFUHHQ Note Only the Chs used are displayed on this screen The Ex time is th...

Страница 63: ...ase of power failure at the time set as the next start time in auto calibration and then repeat it in the set cycle When the hold setting is set to ON the hold time of auto calibration contact and mea...

Страница 64: ...H WKH DXWR FDOLEUDWLRQ RU SUHVV WKH ESC key WR FDQFHO Q WKH 6HWWLQJ RI XWR DOLEUDWLRQ VFUHHQ WKDW DSSHDUV SRLQW WKH FXUVRU WR XWR DOLEUDWLRQ 6WRS E SUHVVLQJ WKH RU WKH NH 3UHVV WKH ENT key XWR DOLEUDW...

Страница 65: ...ion CAUTION HUR FDOLEUDWLRQ Example Q FDVH ZKHUH VHWWLQJ WKH DXWR FDOLEUDWLRQ FRPSRQHQWV VHH 6HFWLRQ WR K HQDEOH DQG K HQDEOH PHVVDJH HUR FDO EOLQNV DW K DQG K K VSDQ FDOLEUDWLRQ PHVVDJH 6SDQ FDO EOLQ...

Страница 66: ...WKH FXUVRU WR WKH ULJKW IWHU VHWWLQJ SUHVV WKH ENT NH DQG DXWR HUR FDOLEUDWLRQ LV FDUULHG RXW E WKH HQWHUHG VHWWLQJ YDOXH Description of setting items s 3TART 4IME 3ETTING AT THE FIRST CALIBRATION DAY...

Страница 67: ...ther than operations such as key lock ON OFF and Forced stop of auto zero calibration see Section 6 5 2 2 When the key lock is set at ON even the Forced stop of auto zero calibration cannot be perform...

Страница 68: ...WH WKH FDOLEUDWLRQ DQG SUHVV WKH ESC NH WR cancel Q WKH 6HWWLQJ RI XWR HUR DOLEUDWLRQ VFUHHQ WKDW DSSHDUV SRLQW WKH FXUVRU WR 6WRS E SUHVVLQJ WKH RU WKH key 3UHVV WKH ENT key XWR HUR DOLEUDWLRQ 6WRS D...

Страница 69: ...5 0 0 0 0 0 0 9 12x 2 12X A9 9 12X SSP K 52 KHFN 52 KHFN During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Forced stop of auto zero cal...

Страница 70: ...VXFK DV WLPH NH ORFN HWF DV UHTXLUHG WHPV WR EH VHW DUH DV IROORZV End of Parameter Setting RU WKH PDLQWHQDQFH PRGH VHH 6HFWLRQ QWHU WKH 3DUDPHWHU VHWWLQJ VFUHHQ IURP WKH XVHU PRGH DQG WKH GLVSOD VKR...

Страница 71: ...XUV ZKHQ LW LV VHW WR KRXU DFNOLJKW WLPHU WR PLQ QLWLDO YDOXH PLQ 0DLQWHQDQFH PRGH WR QLWLDO YDOXH Setting Range b Auto calibration c Remote hold d Screen display during Holding 7KH ROG 21 PHVVDJH EOL...

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Страница 73: ...GE IDENTIFICATION CONTACT OUTPUT CANNOT BE SWITCHED EVEN IF THE RANGE IS SWITCHED DURING THE HOLD Description of setting Response time 7KH UHVSRQVH WLPH RI WKH HOHFWULFDO V VWHP FDQ EH FKDQJHG 6HWWLQJ...

Страница 74: ...o 1 hour 6DPSOLQJ RFFXUV HYHU VHFRQGV YHU VHFRQGV WKH DYHUDJH IRU ODVW KRXU WLPH VHWWLQJ LV RXWSXW W WKH LQVWDQW RI UHVHWWLQJ HUR LV DVVXPHG IRU DOO SDVW YDOXHV W PHDQV WKDW WKH DYHUDJH YDOXH ZLOO QRW...

Страница 75: ...QJHV E SUHVVLQJ WKH RU WKH key GMXVW WR WKH EHVW FRQWUDVW DQG VDYH LW E WKH ENT key Maintenance mode QWHU WKH SDVVZRUG DQG WKHQ SUHVV WKH ENT NH WR HQWHU WKH PDLQWHQDQFH PRGH 7KH SDVVZRUG FDQ EH VHW E...

Страница 76: ...layed Note To Factory Mode is used for our service engineers only 3UHVV WKH NH WR UHWXUQ WR WKH 0DLQ WHQDQFH 0RGH LWHP VHOHFWLRQ VFUHHQ IURP each screen ESC ENT UURU RJ VFUHHQ Error history 14 newest...

Страница 77: ...of Range 1 S1 Span calibration S of Range 1 Cnt Value of measuring detector at the time of calibration Con Concentration value displayed before calibration Description of Calibration Log screen ENT EN...

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Страница 79: ...n calculation procedure Station No Set the station No for MODBUS communication Settable in the range from 00 to 31 Range setting Set or change the measuring range Set Sample Switching Set or change pa...

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Страница 81: ...FKLQJ WLPH DQG RZ WLPH RI WKH UHIHUHQFH JDV ZLWK key RSHUDWLRQ ENT Maintenance Mode Sample Switch Gas Flow Time Interference Coefficient meas Interference Coefficient cal Select operating item Mainten...

Страница 82: ...05 10 05 05 10 sec sec sec sec sec sec Select operating item Set up switching time and measuring time of the reference gas Note Switching time of the sample gas measuring time of the sample gas flow...

Страница 83: ...WR LQWHUIHUHQFH FRPSHQVDWLRQ value KHQ ENT NH LV SUHVVHG DIWHU FKDQJLQJ WKH SDUDPHWHU YDOXH WKH FXUVRU ZLOO EH UHWXUQHG DQG VHWWLQJ YDOXH ZLOO EH PHPR rized ENT Maintenance Mode Sample Switch Gas Flow...

Страница 84: ...time of reference gas t3 Measuring time of sample gas t2 Measuring time of reference gas t4 Flow time of sample gas Ts Flow time of reference gas Tr Flow time of reference gas Tr Switching time of ref...

Страница 85: ...6 8 Manual calibration procedure To Measurement screen after executing Manual Zero Calibration ZERO ENT ENT For the Ch components in which at once is set in the zero calibration see Section 6 2 2 zero...

Страница 86: ...KH key and press WKH ENT NH 7KH FDOLEUDWLRQ JDV LV VXS plied To close the Span Calibration or cancel this mode midway press the key A previous screen will return To close Span Calibration ESC DLW XQWL...

Страница 87: ...nce procedures Table 7 1 Maintenance and check table 3DUWV WR EH FKHFNHG Phenomena DXVH 5HPHG Daily check QGLFDWLRQ YDOXH QGLFDWLRQ YDOXHV DUH WRR ORZ QGLFDWLRQ YDOXHV DUH WRR KLJK XVW FRQWDPLQDWLRQ L...

Страница 88: ...1R PRUH WKDQ ORFDO HQYLURQPHQWDO VWDQGDUGV SHUPLW 9LEUDWLRQ 1RQH 6DPSOH JDV FRQGLWLRQV ORZ UDWH PLQ 7HPSHUDWXUH WR XVW J 1P RU OHVV LQ SDUWLFOH VL H RI P RU VPDOOHU 0LVW 8QDOORZDEOH 0RLVWXUH RU 2 12 6...

Страница 89: ...FUHZV RQ WKH WRS IURQW SDQHO 5HPRYH WKH WXEH FRQQHFWHG WR WKH SLSH FHOO RRVHQ DQG UHPRYH D VFUHZ 1R IURP WKH FHOO UHWDLQHU 1R IDVWHQLQJ WKH SLSH FHOO ERWKHQGV 5HPRYH WKH FHOO IURP WKH PHDVXULQJ XQLW D...

Страница 90: ...ixing the light source unit 2 Screw for fixing the detector Screw for fixing the gas filter 3 4 Base plate 5 Light source unit 6 Screw for fixing the support 7 Screw for fixing the cell retainer 8 Gas...

Страница 91: ...J LV FRPSOHWHG DVVHPEOH DFFRUGLQJ WR WKH VDP SOLQJ FHOO GLVDVVHPEO DQG DVVHPEO SURFHGXUHV VVHPEOH WKH SLSH FDUHIXOO I LW EHFRPHV EHQW RU GDPDJHG UHSODFH LW ZLWK D QHZ SDUW R QRW ZDVK WKH VDPSOH FHOO F...

Страница 92: ...source motor rotation is faulty Error No 1 QIUDUHG OLJKW VRXUFH LV IDXOW 6HFWRU PRWRU LV QRW SURSHUO UXQ RU LV VWRSSHG PSOLILHU FLUFXLW LV IDXOW 0HDVXUHG YDOXHV IOXFWXDWH WRR PXFK GXULQJ HUR RU VSDQ...

Страница 93: ...H FHOO RZ VHQVLWLYLW RI GHWHFWRU ZERO cal error ENT Force Cal ESC Stop cal and back to MEAS ENT ENT ESC ESC Error No 5 Screen display and operation at the occurrence of error Q FDVH RI UURU 1R WR 1R 1...

Страница 94: ...h 2 2 1 1 1 2 Page1 ENT Clear Error Log ESC Back Clear Error Log Errors that occurred New Date and time when an error occurred Component for which the error occurred Old 8S WR HUURUV FDQ EH VDYHG LQ W...

Страница 95: ...uji s Zirconia O2 analyzer TYPE ZFK7 2 0 to 1V DC from an O2 analyzer Input section is not isolated This fea ture is effective when an O2 analyzer is not built in Externally installed O2 analyzer shou...

Страница 96: ...UDQJH Automatically switched from second range WR UVW UDQJH ZKHQ WKH PHDVXUHG YDOXH GURSV WR RU OHVV UVW UDQJH Remote Option Voltage contact input for measurable components Allows range to switch via...

Страница 97: ...9 Auto calibration status contact outputs 1 Contacts conductive during auto calibra tion O2 correction Correction of measured NO SO2 and CO gas concentrations into values at reference O2 concentration...

Страница 98: ...LQW For CO2 PHDVXUHPHQW OHVV WKDQ saturation point with comparable mois tive levels in sample and reference gas es Corrosive component 1 ppm or less Standard gas for calibration Zero gas Dry N2 Span g...

Страница 99: ...NDIR 1st component 1st range Measuring range NDIR 1st component 2nd range Unused digit Unused digit Unused digit Unused digit Unused digit Unused digit Measuring range O2 None 0 5 10vol 0 5 25vol 0 1...

Страница 100: ...3 Please refer to the table shown below for the corresponding range code based on mg m3 note7 KHQ LV VSHFL HG DW WK GLJLW WKH DQDO HU ZLOO EH DGMXVWHG DQG GHOLYHUHG ZLWK WKH EDODQFH JDV 12 When other...

Страница 101: ...ent 1st range Measuring range NDIR 1st component 2nd range Unused digit Unused digit Unused digit Unused digit Unused digit Unused digit Measuring range O2 None 0 5 10 0 5 25 0 10 25 0 5 0 10 0 25 0 5...

Страница 102: ...easuring range are corresponding range in mg m3 Please refer to the table shown below for the correspondign range code based on mg m3 Corresponding range in mg m3 Range code Corresponding mg m3 5 Unit...

Страница 103: ...63 415 380 2 24 16 25 124 5 396 483 Purge Gas Inlet Rc1 4 or NPT1 4 Sample Gas Inlet Rc1 4 or NPT1 4 Sample Gas and reference gas Outlet Rc1 4 or NPT1 4 Analog Output Connector A O Power Switch Fuse P...

Страница 104: ...P2 R RNG COM IN COMP1 R RNG COM R1 COMP2 RID COM R1 COMP1 RID COM R1 O RID COM 2 IN O R RNG COM 2 RESET CAL CAL END OPTION2 AUTO CAL A O OPTION1 6 1 5 MODE ZERO SPAN ESC ENT FL1 FL2 1 0 0 5 1 0 0 5 PE...

Страница 105: ...ctric com Instrumentation Sensors Planning Dept Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 japan Phone 81 3 5435 7021 Fax 81 3 5435 7475 www fujielectric com products i...

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Fuji Electric ZPG, Инструкция по эксплуатации

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