Thank you for purchasing the Fuji module type temperature controller. Once you have
confirmed that this is the product you ordered, please use it in accordance with the
following instructions.For detailed information on operating this equipment, please refer
to the separate user's manual. Please keep this Instruction Manual within easy reach of
persons using this equipment
Model : PUMCL
Instruction Manual (Installation)
Multi-loop Module Type Temperature Controller
Enhanced Communication Module
(CC-Link)
CAUTION
The contents of this manual are subject to change without notice. This manual is
complied with possible care for the purpose of accuracy, however, Fuji Electric
Systems shall not be held liable for any damages, including indirect damage,
caused by typographical errors, absence of information or use of information in
this manual.
Confirming Specifications and Accessories
Before using the product, confirm that it
matches the type ordered.
(For model code, please refer to page 4.)
Confirm that all of the following
accessories are included.
Temperature Controller Enhanced
Communication Module (CC-Link)
1 Unit
Instruction Manual
1 copy
Internal Communication Termination
Resistance (100 Ω)
1 Unit
Related Information
Refer to "Module Type Temperature
Controller Enhanced Communication
Module (CC-Link) User's Manual" for
details about the items described in this
manual.
Content
Material
name
Material No.
Specification
Catalog
ECNO 1162
Operating
instruction
CC-Link
Module
User’s
Manual
INP-
TN5A0200-E
Please Read First (Safety Warnings)
Please read this section thoroughly before using, and observe the mentioned safety
warnings fully.
Safety warnings are categorized as “Warning”, “Caution” or “Risk of Electrical Shock”.
Warning Improper use of the equipment may result in death or serious injuries.
Caution
Improper use of the equipment may cause injury to the user or property
damage.
Risk of
Electrical
Shock
Indicates that a risk of electrical shock is present and the associated
warning should be observed.
1
Warning
1-1 Installation and Wiring
-
This equipment is intended to be used under the following conditions.
Ambient temperature
-10 to 50 degree C
Ambient humidity
90% RH or below (with no condensation)
Vibration
10 to 70Hz less than 9.8m/s² (1G)
Warm-up time
30 min. or more
Installation category
IEC1010-1: class II
Pollution level
IEC1010-1: degree 2
-
Note that the insulation class for this equipment is as follows. Before installing,
please confirm that the insulation class for the equipment meets usage requirements.
Power
SLD/FG terminal (CC-Link connecting terminal)
Loader communication
CC-Link communication
Functional insulation (AC1000V)
Functional insulation (AC500V)
Functional insulation (AC50V)
-
In cases where damage or problems with this equipment may lead to serious
accidents, install appropriate external protective circuits.
-
To prevent damage and failure of the equipment, provide the rated power voltage.
-
To prevent electric shock and equipment failure, do not turn the power ON until all
wiring is complete.
-
Before turning the power ON, confirm that clearance space has been secured to
prevent shock or fire.
-
Do not touch the terminal while the machine is ON. Doing so risks shock or
equipment errors.
-
Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal
operation, shock or fire.
-
All of the wiring should be class 1 type wiring or the low voltage wires are routed
separately from the hazardous voltage wires to ensure separation of circuits.
-
When using a AWG-16 cable, you should use the crimp terminal that material
thickness is 0.9mm or less.
1-2 Maintenance
-
When installing or removing the equipment, turn the power OFF. Otherwise, shock,
operational errors or failures may be caused.
-
Periodic maintenance is recommended for continuous and safe use of this
equipment.
-
Some parts installed on this equipment have a limited life and/or may deteriorate with
age.
-
The warranty period for this unit (including accessories) is one year, if the product is
used properly.
2
Caution
2-1 Cautions when Installing
For install in UL listed enclosure only.
Please avoid installing in the following locations.
-
Locations in which the ambient temperature falls outside the range of 0 to 50 degree
C when equipment is in use.
-
Locations in which the ambient humidity falls outside the range of 45 to 85% RH
when equipment is in use.
-
Locations with rapid temperature changes, leading to dew condensation.
-
Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable
gases.
-
Locations with vibration or shock directly.
-
Locations in contact with water, oil, chemicals, steam or hot water.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected
by Fuji distributor.)
-
Locations with high concentrations of atmospheric dust, salt or iron particles.
-
Locations with large inductive interference, resulting in static electricity, magnetic
fields or noise.
-
Locations in direct sunlight.
-
Locations that build up heat from radiant heat sources, etc.
-
A switch or circuit Breaker shall be included in the building installation.
Please be it in close proximately to the equipment and within easy reach of the
operator, and mark it as the disconnecting device for the equipment.
2-2 Cautions when Attaching to DIN rails
-
In case of mounting the temperature controllers to DIN rails, remember to push up
the locking tabs to fasten the controllers onto DIN rail.
-
To connect controllers, first release all locking tabs. Then, connect controllers and
push up all locking tabs. Make sure that all locking tabs are fastened.
-
Never fail to turn the power OFF, before detaching the terminal block or removing the
main unit from the base part.
-
In order to aid heat dissipation, do not block the top and the bottom of the equipment.
-
When mounting / dismounting controllers to / from DIN rails, 30mm of clearance
above and under the controllers should be provided.
-
Do not use the terminal screws other than those supplied with this product.
2-3 Cautions for Wiring
-
For wiring to terminal blocks, apply crimp terminals for M3 screw.
Screw size
: M3 x 7 (with square washer)
Screw tightening torque : 0.78 N•m (8 kgf•cm)
-
To avoid noise conductor effects, input signal wires should be separated from electric
power lines or load lines.
-
To comply with CE marking (EMC), we recommend to attach ferrite core to
communication cable and power cable.
2-4 Error Operation
-
The alarm function does not work properly when an error occurs unless the settings
are made correctly. Always verify its setting before operation.
2-5 Others
-
Please do not wipe the equipment with organic solvents such as alcohol or benzene,
etc. If wiping is necessary, use a neutral cleaning agent.
-
Do not use mobile phones near this equipment (within 50cm). Otherwise a
malfunction may result.
-
Malfunctions may occur if the equipment is used near a radio, TV, or wireless device.
-
This equipment requires approx. 20 seconds before it starts to output.
-
Before installing and wiring, take necessary measures for electrostatic discharge
(ESD).
- 1 -
Part names and Functions
-
Enhanced communication module controller
LOADER
PUM-C
LED indicator
Loader communication port
Station No.
Configuration switch
See [Setting]
Input/output
terminal block
See [Wiring]
PWR
BUS
L.RUN
L.ERR
SD
RD
STATION No.
7
6
5
4
3
2
1
0
9
8
x10
7
6
5
4
3
2
1
0
9
8
x1
LED indicator
Three color LED lamps indicate the following operational conditions.
LED
Green
Red
Orange
PWR
(In priority order)
OFF: Power is OFF
Flash: In a (0.4-second)
cycle:
1: Modules detected
by initial polling: 0
2: After initial polling,
an inter-module
communication
error occurs
Flash: In a (0.1 second)
cycle: Initial polling
ON: Running
―
―
BUS
ON: Receiving by
inter-module
communication
―
ON: Transmitting by
inter-module
communication
L. RUN
ON: Data linking
OFF: H/W resetting, or
data linking not
performed
―
―
L.ERR
―
ON: Communication error
(CRC error, Station
number setting error,
communication
speed setting error)
OFF: Receiving normally,
or while H/W
resetting
Flash: Setting switches
during the power ON
―
SD
ON: Transmitting the
CC-Link data
―
―
RD
ON: Receiving the
CC-Link data
―
―
-
Base part
Mounting screw hole
Module connector
Mounting screw hole
See [Mounting]
Locking tab
Power terminal block
See [Wiring]
Module connector
(Connect modules laterally)
Setting
-
Setting CC-Link Station No.
Station No. of CC-Link can be set using the Station No. configuration switch. Setting
range is 1 to 61.
Apply a fine tip flat-head screwdriver to turn the Station No. configuration switch.
x10 :
High order setting
(set value x 10)
x1 :
Low order setting
(set value x 1)
Setting range :
1 to 61
(factory-set value = 0)
STATION No.
7
6
5
4
3
2
1
0
9
8
x10
7
6
5
4
3
2
1
0
9
8
x1
LOADER
PUM-C
PWR
BUS
L.RUN
L.ERR
SD
RD
STATION No.
7
6
5
4
3
2
1
0
9
8
x10
7
6
5
4
3
2
1
0
9
8
x1
-
CC-Link communication can not perform with the factory-set value (0). Make sure to
set the Station No..
-
When selected 0 or over 62, a Station No. selection error will occur and [L.ERR] LED
will be ON.
-
Setting CC-Link Communication speed.
Communication speed of CC-Link can be set using the station number configuration
switch on the back of the controller.
Apply a fine tip flat-head screwdriver to turn the Station No. configuration switch.
0 1
2 3 4
5 6
7
CC-Link
communication
speed setting
Communication speed and maximum transmission distance
(when using Ver.1.10 compliant CC-Link special cable)
Communication speed
setting
Communication speed
Max. transmission distance
(Max. Network Length)
0
156kbps
1200m
1
625kbps
900m
2
2.5Mbps
400m
3
5Mbps
160m
4
10Mbps
100m
-
When 5 to 9 are selected, a communication speed sellection error will occur and
[L.ERR] LED will be ON.
-
Setting No.of stations occupied / Extended cyclic
No.of stations occupied/Extended cyclic can be set using the dip switch (SW1 to SW4)
on the back of the controller.
1 2 3 4 5 6
No.of stations occupied /
Extended cyclic setting
SW1
SW2
SW3
SW4
No.of stations occupied, Extended cyclic
(No.of Ch)
Compliant
Ver.
OFF
OFF
OFF
OFF
4 stations occupied x 1 (8Ch)
Ver.1
ON
OFF
OFF
OFF
4 stations occupied x 1 (16Ch)
OFF
ON
OFF
OFF
4 stations occupied x 2 (16Ch)
Ver.2
ON
ON
OFF
OFF
4 stations occupied x 2 (32Ch)
OFF
OFF
ON
OFF
4 stations occupied x 4 (32Ch)
ON
OFF
ON
OFF
4 stations occupied x 4 (64Ch)
-
If the setting of the dip switch is other than those above, the actual setting will be "4
stations occupied x 1 (8Ch)"
- 2 -
INP-TN1PUMCLb-E
