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6 SPECIFICATIONS

TREATMENT UNIT

Horizontal Sectional View

Vertical Sectional View

CE4200

Volume (L)

Dimensions (mm)

Sedimentation Chamber

3,169

Max. Width

1,840

Anaerobic Filtration Chamber

3,177

Max. Length

3,880

Aerobic Contact Filtration Chamber

1,431

Max. Height (No riser)

2,065

Storage Chamber

703

Max. Height (with 300mmH risers)

2,365

Pump Chamber

Inlet Invert (No riser)

400

Total Volume

8,524

Inlet Invert (with 300mmH risers)

700

Weight (kg)

530

Inlet Pipe Nominal Size

dia.125

Correspondent Blower Type

MAC150N

Outlet Pipe Nominal Size

dia.125

CE6000

Volume (L)

Dimensions (mm)

Sedimentation Chamber

4,520

Max. Width

1,990

Anaerobic Filtration Chamber

4,511

Max. Length

4,665

Aerobic Contact Filtration Chamber

2,006

Max. Height (No riser)

2,215

Storage Chamber

1,009

Max. Height (with 300mmH risers)

2,515

Pump Chamber

Inlet Invert (No riser)

400

Total Volume

12,110

Inlet Invert (with 300mmH risers)

700

Weight (kg)

700

Inlet Pipe Nominal Size

dia.125

Correspondent Blower Type

MAC200N

Outlet Pipe Nominal Size

dia.125

BLOWER

Top View

Side View

Model

MAC150N

MAC200N

Air Flow Volume

150L/min

80L/min

Normal Pressure

18kPa

Outlet Pipe Size (diameter)

20mm

Rated Voltage

AC240V

Frequency

50Hz

Power Consumption

110W

160W

Weight

9.0kg

Содержание CE-4200

Страница 1: ...Leaders in environmentally friendly wastewater management COMMERCIAL WASTEWATER TREATMENT SYSTEM CE 4200 CE 6000 Operation Maintenance Manual FOR SERVICE PERSONNEL ONLY Updated 19 January 2015 ...

Страница 2: ... and according to local regulations Read the chemical label before opening the package Understand the directions for use and safety information before starting an application Working in confined spaces Personnel required to enter and carry out maintenance work in the unit must comply with confined space regulations Electrical safety Do not touch any components in the blower box with wet hands Read...

Страница 3: ...ilter media lower section In the upper section the board contact media adjusts inflow from the anaerobic filtration chamber and organic matters are decomposed by micro organism bacteria on the contact media surface Also organic matters are decomposed by micro organism bacteria on the filter media surface while suspended solids are captured in the lower section Suspended solids accumulated on the b...

Страница 4: ... can effectively cope with shock loading The system has a buffer capacity of 252L for CE4200 and 301L for CE6000 The water level in the system varies whether there is any inflow or not When the water level exceeds the Low Water Level LWL the treated water is pumped out to the pump chamber through the chlorinator by the effluent airlift pump If the water level exceeds the High Water Level HWL the t...

Страница 5: ...if necessary Turn off the blower for a few moments to check that the alarm is triggered 4 Open all access covers and secure the area around the access openings 5 Collect a sample of treated effluent from the pump chamber and check the condition 6 Check if the high water float switch and the pump float switch are operating freely Lift up the pump float switch to check that the pump operates properl...

Страница 6: ...rculation rate accordingly Otherwise use the table below to set the recirculating rate CE4200 CE6000 Recirculation Rate L minute 6 0 12 8 17 Valve Reading 30 35 15 20 Important Too much recirculation can cause stirring or agitation in the sedimentation chamber and solids to flow into the anaerobic chamber Also treatment performance could be deteriorated and this could cause odour 3 Measuring Recir...

Страница 7: ...ve grey valve to the original position Step 4 Aerate one side of the chamber by turning the Aeration Balance Control Valve blue valve fully one way Wait for one minute and then turn the valve fully to the opposite direction Wait for another minute and then reset the valve to the original position Step 5 Repeat Step 2 4 a few times Step 6 Perform Step 2 Step 7 Reset the Recirculation Control Valve ...

Страница 8: ...rcial System Step 5 Reconnect the aeration pipework Step 6 Turn on the blower and adjust all the valve settings Servicing the Effluent Air lift Pump The Effluent Air lift Pump can be checked even while the water level is at the Low Water Level LWL Push down the air lift pump so that the water flows into the inflow opening or pour water directly into the air lift pump and see if the water is discha...

Страница 9: ...ly by using PVC or stainless steel pipe with less than 20mm outside diameter Nitrogen gas trapped in the media will be released during this process 2 Backwashing Anaerobic Media If the anaerobic media is blocked connect pipe with a blower to backwash the media as shown below The end of the pipe should be above the bottom of the media so that the accumulated sludge at the bottom of the tank is not ...

Страница 10: ...c filtration chamber builds up to reach the bottom of the filtration media and the sludge flows into the next chamber Excessive suspended solids are observed in the aerobic contact filtration chamber and the symptoms do not improve even after performing a sludge transfer Desludging Procedures Step 1 Turn off all electrical components Step 2 Clean the inlet and outlet pipe Step 3 Transfer suspended...

Страница 11: ...ove scum and sludge in the sedimentation chamber Step 7 optional Although it is unnecessary to vacuum the aerobic contact filtration chamber it is possible to do so by inserting the suction hose into the storage chamber and sucking water from the bottom while washing the media and chamber wall with high pressure water Step 8 Fill the plant with water to LWL Step 9 Turn on all electrical components...

Страница 12: ...tering the system Remind the homeowner to refrain from disposing prohibited substances and limited use substances Anaerobic Filtration Chamber Symptom Solution Excessive scum accumulations less than 100mm If the sedimentation chamber still has the remaining sludge holding capacity transfer the scum to the sedimentation chamber otherwise have the plant pumped out Excessive scum accumulations more t...

Страница 13: ...em still persists backwash the filtration media by using a PVC pipe Storage Chamber Symptom Solution Scum forming Transfer the scum to the sedimentation chamber Excessive sludge accumulations Transfer the sludge to the sedimentation chamber Ph is too low or too high Ph 5 8 or Ph 8 6 Check to make sure the recirculation rate is appropriate Remind the homeowner not to dispose any prohibited substanc...

Страница 14: ...k to make sure the circuit breaker has not tripped Send the blower to authorised service personnel Air pressure is too low Rectify air leaks Abnormal noise or vibration Ensure the blower is not touching the wall Ensure the mounting legs of the blower firmly contact the base Dirty or clogged air filter Clean or replace the filter In the event that the system requires repair or the components need t...

Страница 15: ... Nominal Size dia 125 CE6000 Volume L Dimensions mm Sedimentation Chamber 4 520 Max Width 1 990 Anaerobic Filtration Chamber 4 511 Max Length 4 665 Aerobic Contact Filtration Chamber 2 006 Max Height No riser 2 215 Storage Chamber 1 009 Max Height with 300mmH risers 2 515 Pump Chamber 64 Inlet Invert No riser 400 Total Volume 12 110 Inlet Invert with 300mmH risers 700 Weight kg 700 Inlet Pipe Nomi...

Страница 16: ...ch as moisture and bad connections can cause erratic behaviour It is also advised to avoid joins in the cable NB lf the 2 wire alarm cable is to be run in the same conduit as the mains supply to this unit from the house the alarm cable must be 240VAC rated Caution needs to be exercised when connecting this alarm wiring as inadvertent connection to the mains voltage will irreversibly damage both th...

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