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Fatigue Technology Inc. 

401 Andover Park East 

Seattle, WA  •  USA 98188-7605 

Tel: (206)246-2010 

Fax: (206)244-9886 

4

 

 

57429 – Rev L

 

S

ECTION 

2.0:  S

AFETY

 

 

When used in accordance with these instructions, the puller unit is safe and easy to use.  All general safety 

precautions associated with hydraulic and pneumatically operated power tools should be observed.  Many of these 

are noted in this section.   

 

Ultimately, operators are responsible for their own safety; however, the following general safety precautions should 

be observed.   

 

1.  Wear eye protection when operating the puller unit.  Safety stickers are shown in Figure 2.0-1. 

 

 

Read manual before using 

Always wear eye protection 

Always wear ear protection 

 

 

 

 

 

 

 

 

 

 

 

Figure 2.0-1 

Safety Stickers 

 

 

2.  Disconnect the air supply when: 

 

  - Maintenance is to be performed  

 

  - Hydraulic hose is disconnected  

 

  - PowerPak is not in use  

 

3.  In the event of a ruptured or leaking hydraulic hose, 

IMMEDIATELY RELEASE THE TRIGGER AND 

DISCONNECT THE AIR LINE at the air coupler from the 

PowerPak (see Figure 2.0-2).  

Never use your hands to grasp a 

leaking hose under pressure.

  The force of escaping hydraulic 

fluid could cause serious injury.   

  

4.

 

Keep hands away from the nosecap assembly when actuating the 

puller unit.   

 

5.

 

Release  the  puller unit trigger when the  mandrel clears the 

workpiece or  becomes 

stuck. 

 

6.

 

The end cap must always be  in place while in use.  Injury may occur if the  end cap is removed during 

operation.  All new Little Brute Puller Units have been modified to ensure operator safety.  However, rework 

instructions are available from FTI for any Little Brute Puller Units that do not have a roll pin and air seal 

adapter (shown in Figure 6.4-1). 

 

Figure 2.0-2 

Location of Air Disconnect 

 

 

 

Содержание LB-10

Страница 1: ...og 01151 FTI OPERATIONS MAINTENANCE AND REPAIR MANUAL Little Brute Puller Unit FTI Part 2720 006 Log 01151 Revision L May 4 2022 401 Andover Park East Seattle Washington 98188 7605 USA 206 246 2010 Or...

Страница 2: ...Department FTI s Cold Expansion systems and processes are the subject matter of one or more of the following patents 4 809 420 4 885 829 4 934 170 5 083 363 5 096 349 5 103 548 5 127 254 5 129 253 5 2...

Страница 3: ...ittle Brute Rework Kit Parts List and Diagram 15 6 2 Little Brute Seal Kit Parts List and Diagram 16 6 3 Previous Little Brute Trigger Assembly Parts List and Diagram 17 6 4 Little Brute Puller Assemb...

Страница 4: ...ework Kit Parts LB CT RK 15 Figure 6 2 1 Diagram of Little Brute Assembly LB SK 16 Figure 6 3 1 Diagram of Previous Little Brute Trigger Assembly 17 Figure 6 4 1 Little Brute Assembly 18 TABLES Table...

Страница 5: ...to material stack see Figure 1 3 2 LB xx V where V represents high visibility hoses LB xx Hxx where Hxx represents a unique hose length other than the standard 10 feet LB xxA comes with a LB CA 4 man...

Страница 6: ...nosecap See FTI s comprehensive Tooling Catalog for more information Mandrel Selection The Little Brute is directly compatible with standard Type 1 7 16 20 threaded mandrels The LB may also be adapte...

Страница 7: ...mm 11 00 48 9N 2 6 66 0 mm LB 20 2 0 50 8 mm 11 2 284 5 mm 5 0 127 0 mm 11 25 50 0N 3 1 78 7 mm LB 20 FVC 2 0 50 8 mm 11 2 284 5 mm 5 0 127 0 mm 11 25 50 0N 3 1 78 7 mm LB 20 FVS 2 0 50 8 mm 11 2 284...

Страница 8: ...y when Maintenance is to be performed Hydraulic hose is disconnected PowerPak is not in use 3 In the event of a ruptured or leaking hydraulic hose IMMEDIATELY RELEASE THE TRIGGER AND DISCONNECT THE AI...

Страница 9: ...e heat or cold sharp surfaces or heavy impact 13 DO NOT allow hoses to kink twist curl or bend so tightly that the oil flow within the hose is blocked or reduced Periodically inspect the hose for wear...

Страница 10: ...mpletely together There should be positive contact no space between the PowerPak coupler and the hose fitting flange See Section 5 Problem 2 for more information Failure to completely tighten the coup...

Страница 11: ...enever the puller is to be stored for any length of time maintain a thin coat of 10 weight oil on the outside of black oxide surfaces 4 3 INSPECTION 1 Periodically inspect threaded fittings hoses and...

Страница 12: ...eeve 5 Figure 6 4 1 11 Remove the handle assembly 11 Figure 6 4 1 by removing the four hex head bolts Normal replacement of seals requires the use of Little Brute Seal Kit LB SK Refer to Section 6 2 1...

Страница 13: ...he piston 3 to the full forward position Lubricating the piston rod and threads with hydraulic oil will help prevent damage to the sleeve seals 4 Install the handle assembly 11 with hydraulic adapter...

Страница 14: ...not been securely connected b Check the following hose connections 1 Main air line quick disconnect fitting from shop air system to PowerPak 2 Hydraulic quick couplings connecting the hoses to the Pow...

Страница 15: ...tly tightened Figure 5 0 3 Hydraulic Quick Coupler Puller Unit Hydraulic Hose Couplers Procedure for relieving hydraulic pressure 1 Disconnect the main air supply 2 Disconnect coupler from PowerPak Se...

Страница 16: ...lockwise until PowerPak generates constant pressure when puller trigger is depressed and PowerPak starts instantly when puller trigger is depressed and stops instantly when released When the puller tr...

Страница 17: ...with 90 to 120 psi 621 to 827MPa for the FT 200 3 8 inch 9 525mm ID air line with 90 to 120 psi 621 to 827MPa for the FT 20 Flow requirements 40 50 cfm 1 13 1 42m3 min for the FT 200 20 cfm 57m3 min f...

Страница 18: ...Rework Kit LB CT RK see kit differences in Section 6 1 and Puller Trigger Rework Tool Kit FTI CT RKT One FTI CT RK or LB CT RK kit is required for each puller converted Only one FTI CT RKT is required...

Страница 19: ...Unit is shown in Figure 6 1 1 with parts for the Rework Kit corresponding to Table 6 1 1 Table 6 1 1 Parts List for Little Brute Rework Kit Piece Number Quantity Description Part Number Included in K...

Страница 20: ...of the Little Brute Puller Unit is shown in Figure 6 2 1 with parts for the seal kit corresponding to Table 6 2 1 Table 6 2 1 Little Brute Seal Kit LB SK Piece Number Description Part Number Quantity...

Страница 21: ...ring the Cartridge Trigger Assembly Kit FTI CT RK or the Little Brute Rework Kit LB CT RK and the Puller Trigger Rework Tool Kit FTI CT RKT in Section 6 1 A diagram of the Little Brute Puller Unit is...

Страница 22: ...206 246 2010 Fax 206 244 9886 18 57429 Rev L 6 4 LITTLE BRUTE PULLER ASSEMBLY PARTS LIST AND DIAGRAM A diagram of the Little Brute Puller Unit is shown in Figure 6 4 1 which corresponds to the parts l...

Страница 23: ...kring All LB D6 11 Handle Assembly All LB H 1 3 19 Warning Label All 1009 185 20 FTI Label All 1009 094 21 Do Not Strike Label All 1009 184 22 Read Manual Label All 1187 107 23 Eye Protection Label Al...

Страница 24: ...Fatigue Technology Inc 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 20 57429 Rev L This page intentionally left blank...

Страница 25: ...USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 57429 Rev L 21 SECTION 7 0 SHIPPING RECEIVING BILL OF MATERIALS The following items are included in the case item 1 shown below 1 Pelican Case 6575 001...

Страница 26: ...chnology Inc 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 22 57429 Rev L 3 Spanner Wrench 1045 018 4 Pin Wrench CBC 1 PW 5 Operations Maintenance and Repair Manual...

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