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Y/KSCF/C/HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS 

FRYERS 

CHAPTER 5:  FILTRATION 

 

 

5-1 

5.1 General 

 

 WARNING 

The on-site supervisor is responsible for ensuring that operators are made aware of 

the inherent hazards of operating a hot oil filtering system, particularly the aspects 

of oil filtration, draining, and cleaning procedures. 

 
To conduct filter operations with the KFC-1 Cooking Computer installed on the fryer, 
ALWAYS leave the computer ON when filtering. The computer must sense the drain valves 
opening and closing in order to allow fryer operation. 

 
For consistent product quality, convenience, and long-term savings use a high-quality liquid 
shortening or vegetable oil. 

 

If using solid shortening, always ensure the return lines are clear before turning off the filter pump. 
Hang any flexible lines up to drain. Solid shortening will solidify as it cools and clog the lines. 
 

5.2  Filter Preparation 

 

Assemble filtering tools. These are supplied with 
the filter starter kit (at right): 

 

 

L-shaped Teflon Brush:

 Used to clean 

frypot sides, heating tubes, and to dislodge 
sediment during filtration or oil change. 

 

 

Clean-out Rod: 

Used to dislodge heavy 

debris in the drain tube (when needed). 

 

 

Filter Powder. 

 

 

Filter Paper.

 

 

The following tools are not required, but are recommended to make the filtering task easier. 

 

 

Measuring Cup:

 Used to measure filter powder. 

 

 

Stainless Steel Crumb Scoop: 

Used to remove large debris from oil prior to filtering. 

 

NOTE:

 Always wear oil-resistant, insulated gloves and/or protective gear when working with 

hot oil. 

 

Содержание Y/KSCF/C/HC18G

Страница 1: ...od Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 Price 10 00 APR 2011 8196329 Y KSCF C HC18G High Efficiency Cool Zone Series Gas Fr...

Страница 2: ...e is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures N...

Страница 3: ...ts a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be e...

Страница 4: ...ryers INSTALLATION OPERATION MANUAL TABLE OF CONTENTS Page 1 INTRODUCTION 1 1 2 IMPORTANT INFORMATION 2 1 3 INSTALLATION INSTRUCTIONS 3 1 4 DAILY OPERATION 4 1 5 FILTRATION 5 1 6 PREVENTATIVE MAINTENA...

Страница 5: ...ed Servicer Technician FAS Address Telephone Fax Model Number Serial Number Gas Type 1 2 Ordering Parts Customers may order parts directly from their local factory authorized servicer FAS If the telep...

Страница 6: ...ea is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly...

Страница 7: ...fied Installation Personnel Qualified authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have ha...

Страница 8: ...ier immediately and file a concealed damage claim This should be done within fifteen 15 days of date of delivery Be sure to retain container for inspection NOTE Frymaster Does Not Assume Responsibilit...

Страница 9: ...GER This appliance is equipped with a three prong grounding plug for your protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle Do not cut re...

Страница 10: ...ches 15 cm side and 6 inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters C Installation Standards 1 U S installations must meet 2 Canadian instal...

Страница 11: ...improper fryer operation 4 Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer 5 Never use the interior of the fryer cabinet fo...

Страница 12: ...The floor where the fryers are installed must be level 2 With the fryer level in its final position install the restraints provided with the unit to limit its movement so that it does not depend on o...

Страница 13: ...be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position DANGER Do not att...

Страница 14: ...tallation If installed with legs do not push against any unit edges to adjust its position Use a pallet or lift jack to lift it slightly and place it where it is to be installed B Relocating the Fryer...

Страница 15: ...ttached to the topside of the base mounting plates at the factory to capture hex head screws as they are screwed in 5 Tighten the bolts to 50 in lbf 5 65 joules minimum torque 6 After legs and rear ri...

Страница 16: ...s B If the floor is uneven or has a decided slope place the fryer on a smooth platform C If the fryer is moved re level the fryer following the instructions given in Steps 3 3 A C D Installing Optiona...

Страница 17: ...service line must be the same size or greater than the fryer inlet line YSCFH18G gas fryers are equipped with a inch 22 mm male inlet The gas supply line must be sized to accommodate all gas fired eq...

Страница 18: ...d compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve Manu...

Страница 19: ...ess the regulator is out of adjustment or serious pressure fluctuations are observed C Only qualified service personnel should make adjustments to the regulators D Orifices The fryer can be ordered to...

Страница 20: ...traints 4 If it is necessary to disconnect the restraint it must be reconnected after the fryer has been returned to its originally installed position WARNING Do not attach accessories to this fryer u...

Страница 21: ...is appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 6 of this manual See below for gas...

Страница 22: ...ode ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 Do not cut or remove the ground prong from the power cord plug Do not attempt to use this appliance in a power outage 3 8 Safety Switches A F...

Страница 23: ...ty switch it deactivates the gas valve preventing burner ignition until the oil level extends above the heating tubes 3 High limit Reset Located in the right fryer cabinet under the control panel This...

Страница 24: ...oil return handles in the center of the cabinet return oil through the over the top system Ensure the faucet is positioned over the emptied vat before running oil through the over the top return syst...

Страница 25: ...injure the operator 3 10 Final Preparation 1 The Y KSCF C HC18G frypot shortening capacity is approximately 40 5 kg 90 lb 2 Ensure fryer power switches are OFF 3 Cooking Oil Fill the fryer to the bott...

Страница 26: ...e computer will display drop NOTE For FAST equipped fryers see the Fast manual for operation instructions 7 After shortening reaches the setpoint temperature let the burners cycle at least four times...

Страница 27: ...ening is used melt the shortening following procedures in Section 3 10 Final Preparation 2 A Pilot lighting procedures Standing Pilot a Turn off the manual shut off valve on the incoming service line...

Страница 28: ...thermostat or controller controller controls the fryer after ignition WARNING In the event of prolonged power failure the ignition module will shut down and lock out the system Turn the unit power OF...

Страница 29: ...t once daily or more frequently if cooking is heavy This assures the longest life possible for the shortening a better taste to the food being prepared and minimizes flavors being transferred from bat...

Страница 30: ...egetable oil If using solid shortening always ensure the return lines are clear before turning off the filter pump Hang any flexible lines up to drain Solid shortening will solidify as it cools and cl...

Страница 31: ...gear gloves Pull the filter pan out of the filter cabinet Remove cover 2 Remove crumb screen If crumbs are present in the crumb screen empty the screen into a fireproof container Thoroughly wash the s...

Страница 32: ...clean the pan and all pan components as described for the crumb screen Step 2 7 Inspect the pickup tube and ensure vent hole is open and free of shortening debris 8 Replace filter screen and drape one...

Страница 33: ...screen is cleaned throughout the workday 12 Return pan cover to the filter pan 13 Return filter pan to fryer cabinet ensuring that the two drainpipe extensions are directly over the opening in the fil...

Страница 34: ...low oil to cool to 100 F 38 C before draining into a metal container stockpot or disposal unit DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow an...

Страница 35: ...od Stir the oil with the L shaped Teflon brush to suspend debris prior to draining 3 Open the fryer drain valve by pushing the red handle under the frypot to be filtered to the right until it is compl...

Страница 36: ...he frypot through rear ports which flush debris from the bottom of the frypot The two return valve handles in the center of the cabinet return oil through the top mounted faucet Ensure the faucet is o...

Страница 37: ...or 15 30 seconds to ensure the oil return lines are clear of oil Over the top Oil Return Allow the faucet to sputter for 15 30 seconds to ensure the oil return lines are clear of oil 8 Turn off the fi...

Страница 38: ...mb screen and empty debris into a fireproof container If possible wash all filter pan components in hot soapy water Rinse and dry thoroughly Section 5 2 Step 7 If not the filter pan should be thorough...

Страница 39: ...a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to...

Страница 40: ...re present and properly installed Verify that component box components e g computer controller transformers relays interface boards are in good condition and free of oil build up and other debris Insp...

Страница 41: ...the filter pan and close the frypot drain valve Place the oil return handle in the OPEN position Allow all oil to return to the frypot The frypot should refill in no more than 2 minutes and 30 second...

Страница 42: ...s taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in...

Страница 43: ...power source 3 Disconnect fryer from power supply 4 A power surge or outage may have temporarily locked out controller If the fryer still fails to turn ON when the ON OFF button is pressed contact an...

Страница 44: ...near the temperature sensing probe within 1 inch of the temperature probe and approximately 3 in 75 mm deep into the shortening see illustration Page 7 3 4 Press the KFC 1 SMS controller temperature...

Страница 45: ...ration If the probe adjustment is correct the controller probe circuit may be faulty If probe adjustment is incorrect it will require adjustment 6 Contact your authorized service agent if any of the f...

Страница 46: ...ILTER when ready to cook 6 If the KFC 1 SMS controller message DRAIN OPEN remains after Steps 1 4 contact an authorized service agent Possible malfunctions are a Drain microswitch may be faulty b Drai...

Страница 47: ...ective Contact a FAS for service B Main burner flames are small and appear lazy shortening does not come up to temperature quickly Contact a FAS for service C Fryer will not reach setpoint temperature...

Страница 48: ...paper and screen are clean and properly installed Refill pan and restart process Pump starts and abruptly stops Reset thermal overload Verify wiring harness is properly connected a damaged harness sh...

Страница 49: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 8 7 4 Wiring Diagrams 7 4 1 FAST controller Non CE...

Страница 50: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 9 7 4 2 FAST Controller CE...

Страница 51: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 10 7 4 2 FAST Controller India...

Страница 52: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 11 7 4 3 KFC 1 Controller...

Страница 53: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 54: ...er L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support Fax 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6329 AP...

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