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Frymaster PERFORMANCE PRO SERIES 35, Руководство по обслуживанию и запасным частям

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2-2

2.2  Basket Lift and Associated Parts

NOTES:

1.  

Assemblies 106-1807SP

 (100-120V) and 106-1810 (230/240/250V) do not 

  

     include Items 1, 2, 3, 9, or 17. 

These items must be ordered separately

.

2.  For 100-120V units, each individual resistor (807-2661) may be replaced 

     or the entire resistor assembly (806-8530SP) may be replaced.

3.  For 208-250V units, the entire resistor assembly (106-2771 or 806-9185) 

  

     must be replaced.

4.  Wiring has been omitted for clarity

.

1

3

2

5

4

26

7

9

10

12

11

 

13

8

11

 

25

14

15

13

14

15

15

15

16

23

24

100-120V Configuration 

208-250V Configuration 

17

18

19

20

6

25

20

25

22

(After 10/02) 

Before (1

1/02) 

27

Содержание PERFORMANCE PRO SERIES 35

Страница 1: ...ies Service and Parts Manual Gas Fryers Models 35 45 Frymaster a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800...

Страница 2: ...International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and...

Страница 3: ...in the vicinity of this or any other ap pliance DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This info...

Страница 4: ...1 4 8 Replacing the Power or Melt Cycle Switch in Fryers with Thermostat Controls 1 10 1 4 9 Replacing Burner Ceramic Targets 1 11 1 4 10 Replacing the Gas Valve 1 11 1 4 11 Replacing the Pilot Assemb...

Страница 5: ...stem Components 2 16 2 9 1 Drain Tube System 2 16 2 9 2 Drain Valves FPP FMP Models 2 17 2 9 3 Drain Valves PMJ Models 2 19 2 10 Filter Boxes 2 20 2 11 Filter Pan Assembly 2 22 2 12 Frypots 2 23 2 13...

Страница 6: ...gnitor after installing the fryer 1 1 2 Electronic Ignition In units configured for electronic ignition a black ignition module connected to an ignitor assembly replaces the pilot system The ignition...

Страница 7: ...sensitive to 1 changes in temperature Fryers equipped with other types of controls have a temperature probe In these units the probe resistance varies directly with the temperature As the temperature...

Страница 8: ...hat the opening is pointing down 1 3 2 Checking the Burner Manifold Gas Pressure 1 Ensure that the gas valve knob or button is in the OFF position 2 Remove the pressure tap plug from the end of the ma...

Страница 9: ...opane 8 25 W C 2 05 kPa 45 Series CE Standard Burner Manifold Gas Pressures Gas Pressure Natural Gas Lacq G20 under 20 mbar 7 5 mbar Natural Gas Gronigue G25 under 25 mbar 10 mbar Natural Gas Gronigue...

Страница 10: ...e to verify spacing and alignment 1 3 5 Calibrating the Thermostat Fryers with thermostat access doors 1 Fill the frypot to the lower OIL LEVEL line with cooking oil If using solid shortening pack it...

Страница 11: ...counterclockwise until the burner lights 6 When the oil temperature reaches 325 F 162 C slowly turn the flexible shaft clockwise until the burner turns off Then allow the fryer to sit for a few minut...

Страница 12: ...Disconnect the fryer from the electrical power supply 2 Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs 3 Remove the two screws holding the...

Страница 13: ...from the PC board if this is the case 8 Unscrew the thermostat from the frypot and remove it 9 Apply Loctite PST56765 thread sealant or equivalent to the threads of the replacement thermostat 10 Reve...

Страница 14: ...he fryer from the electrical supply 2 Drain the frypot 3 Remove the thermostat knob and or control panel as instructed in Section 1 4 2 or 1 4 3 4 Disconnect the high limit thermostat leads from the g...

Страница 15: ...Continue until all wires are transferred 5 Carefully press the light back into the control panel 6 Reinstall the thermostat knob and control panel by reversing Step 2 7 Reconnect the fryer to the elec...

Страница 16: ...the floor 10 Raise the front of the fryer enough to slide the burner from under the fryer cabinet 11 To replace only the ceramic targets straighten the target locking tabs with a pair of needle nose p...

Страница 17: ...ssembly a Disconnect the pilot tubing from the bottom of the pilot assembly b Remove the screw from the pilot mounting bracket to release the pilot assembly c Disconnect the thermopile fitting from th...

Страница 18: ...ht side up and to the left 12 Disconnect the pipe union on the bottom of the gas valve 13 On units with filtration disconnect the section of drain connected to the drain valve of the frypot to be remo...

Страница 19: ...and off the rear motor mount support 9 Disconnect the Power Shower flexline if applicable or the oil return flexline from the pump The motor and pump assembly can now be pulled from beneath the fryer...

Страница 20: ...re three primary areas of focus in diagnosing and correcting ignition failure 1 The gas and electrical power supplies 2 The electronic circuits 3 The gas valve 1 Pilot Failure 2 Ignition Failure 3 Imp...

Страница 21: ...ping indicates delayed ignition In most cases the main gas valve is opening but the burner is not immediately lighting When ignition does take place excess gas bursts into flame suddenly rather than s...

Страница 22: ...Fluctuating flame intensity is normally caused by improper or fluctuating gas pressure or the result of variations in the kitchen atmosphere Verify incoming gas pressure in the same way as for poppin...

Страница 23: ...ooting Failure to Control at Setpoint In fryers equipped with thermostat controls the problem will be in the thermostat Refer to Section 1 3 5 for instructions on calibrating the thermostat Possible c...

Страница 24: ...minutes and seconds The acceptable recovery time is 2 30 or less Extended recovery is a sign that the fryer is not being regularly maintained or it is in need of servicing The recovery time lengthens...

Страница 25: ...ars with a screwdriver or other tool 1 Disconnect power to the filter system 2 Remove the input plumbing from the pump 3 Use a screwdriver to manually turn the gears Turn the pump gears backward to re...

Страница 26: ...pper circuit is activated The basket lift rises closing the lower microswitch When the rod clears the upper microswitch it opens and power is again cut to the motor Pushing the timer button again rest...

Страница 27: ...nsists of a basket lift arm attached to a toothed rod a reversible drive gear motor and a pair of roller activated microswitches The gear motor engages the teeth on the rod and moves it up or down bas...

Страница 28: ...cated will cause unnecessary wear of the gear Correct the problem by replacing the worn gear If the lift cycles correctly but fails to remain in the up position i e goes up but then slowly settles bac...

Страница 29: ...2 or 10 on the 15 pin wiring harness If the fryer oil temperature is above 410 F 210 C the lights indicate a run away heating circuit 1 6 Probe Resistance Chart Probe Resistance Chart For use with 35...

Страница 30: ...volt transformer Failed interface board Failed or open drain safety switch Failed wiring between components 24 volt LED on the interface board is lit no others Failed interface board Failed or open d...

Страница 31: ...iled interface board If 24 VAC is present all the way through to the high limit go to Troubleshooting the Gas Valve Section 1 7 2 1 7 2 Troubleshooting the Gas Valve Before troubleshooting verify that...

Страница 32: ...ct the 15 pin wiring harness from the interface board Measure the probe resistance using J2 pins 13 and 14 4 Resistance should approximately equal the given probe resistance for the corresponding temp...

Страница 33: ...1 28 1 8 1 Standing Pilot 1 8 Wiring Diagrams...

Страница 34: ...1 29 1 8 2 Electronic Ignition...

Страница 35: ...1 30 1 8 3 Non Computer Controlled Fryer...

Страница 36: ...1 31 1 8 4 Electronic Ignition...

Страница 37: ...1 32 1 8 5 Filter Box 8050902D...

Страница 38: ...1 33 1 8 6 Modular Basket Lift 100 120V...

Страница 39: ...1 34 1 8 7 Modular Basket Lift 208 250V 1 12 7 2 3 4 5 6...

Страница 40: ...3 Quick Disconnect Fitting 1 Female 8 810 0074 Quick Disconnect Fitting 1 Male 803 0188 Sediment Tray Full vat MJ 35 803 0103 Sediment Tray Full vat MJ 45 803 0107 Sediment Tray Dual vat Left MJ 45 80...

Страница 41: ...each individual resistor 807 2661 may be replaced or the entire resistor assembly 806 8530SP may be replaced 3 For 208 250V units the entire resistor assembly 106 2771 or 806 9185 must be replaced 4 W...

Страница 42: ...25 16 809 0503 Screw 8 32 x Hex Head 17 810 0172 Plug Stainless Steel Hole 18 810 1012 Toothed Rod Basket Lift 19 812 0442 Insulation Microswitch 20 813 0035 Bushing Bronze 640 ID 21 816 0033 Ty Wrap...

Страница 43: ...2 4 1 7 10 3 4 6 5 2 9 11 14 15 16 17 18 19 22 21 27 20 12 8 23 13 25 24 26 2 3 Cabinetry 2 3 1 FPP FMP Model Cabinetry Four station fryer shown Front of fryer Rear of fryer...

Страница 44: ...Stainless Steel 201 6917 Cold Rolled Steel 211 6933 Side Left Cabinet Stainless Steel with hole 201 6934 Cold Rolled Steel 4 Side Right Cabinet 212 6893 Side Right Cabinet Stainless Steel 202 6917 Col...

Страница 45: ...ight Lower 22 220 4180 Rail Assembly Left nut separate 809 0495 23 106 9083 Rail Assembly Right nut included 24 222 4183 Rail RH Filter Pan Retaining 25 221 4483 Rail LH Filter Pan Retaining 26 220 41...

Страница 46: ...Use with 106 4036 106 4038 Back Panels Lower Use with cabinet assemblies 200 6905 Use with 106 4036 106 4038 106 4039 106 4051 106 4053 200 6908 Use with 106 4037 106 4039 106 4052 210 6874 Use with...

Страница 47: ...e s Dump Station 810 1105 Magnet Door Single Fyer 20 809 0193 Nylon Washer Not illustrated ITEM PART COMPONENT 1 Legs 810 3169 Legs pkg of 4 810 3168 Leg Individual 2 826 1095 Anchor Strap Kit Casters...

Страница 48: ...er Full vat Component Box Assembly Standing Pilot Full vat Component Box Assembly Electronic Ignition 1 9 8 13 3 6 12 5 14 4 10 7 8 13 6 12 5 11 7 13 6 12 5 7 13 6 12 5 2 5 Component Boxes Illustratio...

Страница 49: ...eywell module with Fenwal 807 5244 806 5879SP Cable Assembly Ignition Module Interface Board to Module 806 5830SP Cable Ignition with Ceramic Cover 807 3483 Cable Ignition used with MJ45 ignition cabl...

Страница 50: ...2 11 2 6 Control Panel Assemblies Flue Caps and Related Items 3 2 1 24 25 4 5 20 22 21 27 18 26 23 6 11 16 7 12 17 8 13 18 9 14 19 10 15 20 32 32 33 34 28 29 30 31 35...

Страница 51: ...3 Heat Shield Flue 826 1017 Screw Kit Flue Deflector 21 900 4253 Retaining Strip Flue Cap 22 200 6584 Support Flue Cap 220 0810 Flue Guard Panda Express Top Cap 23 824 1409 Single Station Fryer 24 824...

Страница 52: ...5 Dual vat CE 106 4175 4 Solid State Analog Controller 106 3375 Dual vat 106 3369 Full vat overlay 807 0847 810 0387 Knob Controller Bezel Computer 210 5046 Single Station Tab Mount Use 230 7091 for S...

Страница 53: ...pin female w two wires 806 4215SP Fryer to Filter Drain Safety Switch 2 pin male w two wires and 2 pin female w two wires NOTE Assemblies 806 2079SP 806 9777SP through 806 9781SP and kit 826 1560 are...

Страница 54: ...Handle 2 210 6739 Pin Door Hinge 3 809 0266 Screw 10 x Phillips Truss Head 4 826 1343 Spring Door Hinge Lock 5 232 4707 Hinge Lower Right 231 4707 Hinge Lower Left 810 2346 Magnet Horizontal Mount wh...

Страница 55: ...ght Open Long 823 4641 Full vat 823 4640 Dual vat 200 6473 Spreader Open Long 200 6474 Spreader Open Short 5 823 4740 Drain Outlet Both Ends Open 823 4741 Drain Outlet One End Closed Miscellaneous 6 8...

Страница 56: ...shers Full vat Assembly 106 3760 Compression Washers Flat Washer Dual vat Right Assembly 106 4000 Flat Washer Plastic Washer Flat Washers Dual vat Left Assembly 106 3999 14 17 13 5 3 6 9 1 4 18 17 12...

Страница 57: ...1 2348 Cover Bracket 6 806 8137 Full vat 7 106 2671 Dual vat Left 8 106 2672 Dual vat Right Miscellaneous 9 200 6496 Support Drain Tube 10 900 2936 Retainer Nut FV 900 2934 Retainer Nut DV 11 809 0540...

Страница 58: ...n filter Dual vat Right Drain 810 1338 Valve 1 inch Universal Ball 806 9062 Handle Left 806 9064 Handle Right 4 812 1226SP Drain Extension 1 25 inch Full vat 812 1227 Drain Extension 1 inch Dual vat 5...

Страница 59: ...2 20 2 10 Filter Boxes 120V Assembly 106 3981 208 250V Assembly 106 3988 208 240V Assembly 106 3989 5 4 6 7 8 9 10 14 11 12 13 5 4 6 7 8 9 10 14 11 12 13 5 4 6 7 8 9 10 14 11 12 13 1 2 3...

Страница 60: ...er Plug 6 807 0012 Relay 18 Amp 7 807 0141 Connector Right Angle 8 Transformers 807 0800 120V 24V 807 0680 208 240V 24V 807 1999 208 250V 12V 24V 9 810 1164 Terminal Block 1 Plc Screwless 10 812 1704...

Страница 61: ...826 2110 and 826 2111 823 5334 Lid Filter Pan FMPH 8 823 5294 Splash Shield included in kit 826 2109 826 2110 and 826 2111 9 106 5141 Bracket Burner Heat Shield Mounting MJ35 10 809 0173 Clip Tinnerm...

Страница 62: ...estic Power Shower Service Part PMJ 45 3 106 2547SP Full vat Stainless Steel Power Shower Service Part FP47 only 4 106 2545SP Dual vat Stainless Steel FP47 5 106 5868SP Full vat Stainless Steel Front...

Страница 63: ...442 Cover with Sight glass Pilot Light without sight glass 900 1090 8 806 5566SP Rear Combustion Chamber Panel Assembly 9 806 1097 Side Combustion Chamber Panel Assembly 10 13 826 0861 Kit Insulation...

Страница 64: ...04 Combustion Chamber Side 826 0861 Kit Insulation cut to fit 812 0134 Insulation Frypot Upper Side 816 0658 Insulation Frypot Lower Back Singles 816 0656 Insulation Frypot Upper Back Singles 8 826 13...

Страница 65: ...0 9 6 4 5 2 6 8 3 7 NOTE This style of burner heat shield is only used with the burner manifold above the filter unit All others use 823 0574 See Item 7 in the parts list on the next page 1 ITEM PART...

Страница 66: ...udes 823 5295 see Page 2 29 8 Thermopile Thermocouple 810 2007 Pilot Natural Gas Honeywell 810 2022 Pilot LP Gas Honeywell 807 3485 Thermopile Generator with Adaptor for use with 810 2007 810 2022 810...

Страница 67: ...t indicates propane butane pilot assembly green dot indicates manufactured gas no dot indicates natural gas 1 10 9 6 7 4 5 6 8 3 NOTE This style of burner heat shield is only used with the burner mani...

Страница 68: ...le Australia Co axial Lead 106 1912 Pro But Gas Australian Co axial Lead 810 2070 Pro But Gas mV Burner Heat Shield Assemblies 7 823 5295 Filter Burner Position Left includes bracket 210 9729 823 5296...

Страница 69: ...e 2 14 3 Ignitors ITEM PART COMPONENT 1 807 1928 Flame Sensor Electrode 2 910 2077 Pilot Mount 3 809 0121 Screw 10 32 x Hex Head 4 809 0500 Screw Stainless Steel 10 x Hex Head Washer 5 Plate Pilot 910...

Страница 70: ...ction Manifold Filter Return Manifold 10 6 7 8 9 11 12 13 5 9 10 12 13 4 115V Pump Motor Assembly shown 18 12 2 21 3 28 30 13 Dual Vat 106 4003 Oil Return Handle Full Vat Assembly 106 4002 1 29 28 27...

Страница 71: ...160 Flexline x 3 12 813 0062 Elbow 90 BM 13 813 0165 Elbow Street NPT BM Oil Return Handle 14 807 2104 Microswitch included with Item 1 15 200 9065 Handle included with Item 1 MJ45 220 4357 Handle inc...

Страница 72: ...5 16 18NC Hex SAE WIR0220 Pump Wiring Assembly 31 826 1359 Screw 4 40 x Keps Hex pkg of 25 Kit Heater Tape Retrofit 826 2118 Kit 100 VAC 826 2119 Kit 120 VAC 826 2120 Kit 220 240 VAC 826 2121 Kit 250...

Страница 73: ...7 810 0345 Shaft 7 25 Thermostat Flexible Extension 8 810 1651 Shaft 5 50 Thermostat Flexible Extension 810 0276 Shaft 2 25 Thermostat Flexible Extension 9 900 2071 Mounting Bracket Timers Basket Lift...

Страница 74: ...7 2 pin Male 7 807 0157 6 pin Male 8 807 0155 9 pin Male 9 807 0160 12 pin Male 10 807 0804 15 pin Male 11 826 1332 Terminal Female Split Pin pkg of 25 12 826 1333 Terminal Male Split Pin pkg of 25 13...

Страница 75: ...30 Flue Assembly 810 1195 Top Back Guard 806 6985 Wiring Harness 810 1306 1 2 Brass Manual Gas Valve KIT1653 Garland Piezo Ignitor Kit Not illustrated 2 20 Power Shower ITEM PART COMPONENT Power Showe...

Страница 76: ...r L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 1 800 551 8633 PRINTED IN THE UNITED STATES 819 6092 Mar...

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