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MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-2

1.1 Functional Description (cont.)

CONTROL OPTIONS

MJCF Series gas fryers may be equipped with thermostat controllers or Computer Magic III.5
computers. KJ3FC variants are equipped with user-supplied or KFC-1 computers.

MJCF fryers equipped with thermostat controls are turned on and off with the gas valve control knob
(an On/Off switch is optional). The temperature is set by means of a knob connected directly to the
frypot-mounted thermostat. MJCFE models come equipped with a rocker switch to turn the fryer on
and off. Units equipped with thermostat controllers have no interface board.

MJCFE Series with Melt-Cycle option: When the melt cycle switch is placed in the ON position, the
fryer stays in the melt cycle mode until the switch is manually placed in the OFF position, even if the
frypot is at setpoint temperature.

Fryers equipped with computers have an interface board located in the component shield behind the
control panel.

INTERFACE BOARDS

The interface board provides the link between the computer and the fryer’s components without
requiring excessive wiring, and allows the computer to execute commands from one central point.
Depending upon the configuration of the fryer, any of three boards may be used.

Regardless of the

particular board installed when the fryer was built, P/N 806-3548 is the universal replacement
part (not applicable to user-supplied computers).

NOTES:

1.

RELAYS K1 AND K2 ARE FOR BELL CRANK BASKET LIFTS.
THEY ARE NOT PRESENT ON BOARDS 806-5490 (U.S. & NON-
CE EXPORT UNITS W/O BASKET LIFTS) OR 806-7501 (CE UNITS,
WITH OR WITHOUT BASKET LIFTS).

2.

RESISTORS R1, R10, AND R15 ARE NOT USED ON ANY OF THE
THREE BOARDS.

3. RESISTORS R11 AND R12 ARE NOT USED ON 806-5490

BOARDS.

INTERFACE BOARDS 806-3548, 806-5490 & 806-7505

1 K3

SOUND

R17

R15

R16

2

3

K2

K1

3

4

5

2

1

C

R13

D8

2000

R9

C1

R10

COMP AC

D7

R4

D5

R2

R3

24VAC

R8

R12

D6

GV

D4

R6

AL 24V

J2

Frymaster

R14

MADE IN U.S.A.

HOT

AC

D9

AC

COM

HOT

J1

R7

R1

R5

COM

COMP

D1

R11

1

1

3

4

5

2

1

3

4

5

2

1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

1

2

3

4

5

6

7

8

9

10

11

12

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Содержание FMCFE

Страница 1: ...mends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 APRIL 2005 PRINTED IN THE USA www frymaster com Email service frymaster com 8195186 Master Jet CF Series Atmospheric Gas Fryers Service Parts Manual Series MJCF MJCFE MJCFEC FMCFE FMCFEC JCFX KJ3FC J3F J65X ...

Страница 2: ...FIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a...

Страница 3: ...ards COMPUTERS FCC This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital ap...

Страница 4: ...Mode Indicator Light Operating Thermostat Controls Replacing Power Melt Cycle Switch Operating Thermostat Controls Replacing Melt Cycle Timer Operating Thermostat Controls Replacing Burner Ceramic Targets Replacing Gas Valve Replacing Pilot Assembly or Thermopile Replacing Frypot Troubleshooting and Problem Isolation Pilot Ignition Failures Improper Burner Functioning Improper Temperature Control ...

Страница 5: ... Filter Magic II Filter Pan Components Outer Pan Components Filter Magic II Filter Pan Components Inner Pan Components Oil Return Handle Components Units Built Prior to April 2001 Oil Return Handle Components Units Built April 2001 and After Oil Return Plumbing Filter Pump and Motor Components Drain Valves and Related Components Euro Look Drain Valves and Related Components Power Shower Components...

Страница 6: ...sts of the pilot orifice pilot hood and a thermopile a thermocouple is also used in CE units per CE requirements The pilot serves two purposes The first is to light the burner the second is to heat the thermopile In operation the thermopile is in contact with the pilot flame and generates millivolts The millivolt output passes through a normally closed high limit switch and energizes the gas valve...

Страница 7: ...rd located in the component shield behind the control panel INTERFACE BOARDS The interface board provides the link between the computer and the fryer s components without requiring excessive wiring and allows the computer to execute commands from one central point Depending upon the configuration of the fryer any of three boards may be used Regardless of the particular board installed when the fry...

Страница 8: ...COMP Indicates 12 VAC to computer MASTER JET SERIES INTERFACE BOARD LED DIAGNOSTIC LIGHTS Every board contains one heat relay K3 and may contain two basket lift relays K1 and K2 As shipped from the factory fryers with bell crank basket lifts will have relays K1 K2 and K3 All other factory original fryers will have boards with only relay K3 NOTE The basket lift option is not available on MJCF Serie...

Страница 9: ...erature the high limit thermostat prevents the fryer from overheating to the flash point The high limit thermostat acts as a normally closed power switch that opens when exposed to temperatures in the range of 415 F to 435 F 213 C to 224 C The high limit thermostat is the same for CE and Non CE applications When a replacement high limit thermostat is ordered ensure the kit appropriate for the valv...

Страница 10: ...ce to the port Remove plug to connect a gas pressure measuring device to the port 3 Place the gas valve in the ON position then place the fryer power switch in the ON position where applicable When the burner lights and continues to burn compare the pressure reading to that for the corresponding gas in the tables below and on the next page Model Gas Type G20 G25 G31 Pressure mbar 1 20 20 25 37 50 ...

Страница 11: ...ressure in the preceding tables remove the cap from the gas valve regulator and adjust to the correct pressure Honeywell Valve Non CE Units Honeywell Valve CE Units Regulator Adjustment Screw Cap 1 4 Adjusting Pilot Flame 1 On non CE valves remove the cap covering the pilot adjustment screw On all valves turn the pilot adjustment screw counterclockwise to increase the length of the flame or clockw...

Страница 12: ...g Burner Ceramic Target Spacing and Alignment DANGER Drain the frypot or remove the handle from the drain valve before proceeding further Proper spacing of the top edge of the burner ceramic targets is inch 13 mm from the frypot side The rear target should be adjusted to 1 inch 25 mm from the frypot back To adjust target spacing bend the brackets to which they are attached away or toward the frypo...

Страница 13: ...accurate setting is obtained The thermostat control is calibrated if the burner lights as the oil cools to 325 F 163 C not when the burner shuts off as the temperature rises 9 Compare the reading of the pyrometer to the setting on the thermostat plate The position of the knob on the thermostat and the reading from the pyrometer should be within 5 F 3 C of each other 10 If not loosen the setscrew a...

Страница 14: ...panel and swing the panel open from the top allowing it to rest on its hinge tabs 4 Disconnect the wiring harness from the back of the controller and if replacing the harness disconnect it from the interface board arrows 5 Disconnect the ground wire and then remove the controller by lifting it from the hinge slots in the control panel frame 6 Ensure the new computer is properly configured for the ...

Страница 15: ... the fryer by disengaging its tabs from the hinge slots in the mounting frame 4 Loosen the setscrews 2 securing the flexible shaft to the thermostat shaft and slip the flexible shaft off the thermostat shaft arrow 5 Remove the flexible shaft guide by removing the two sheet metal screws securing it to the upper frame 6 Disconnect the thermostat leads from pin 14 in the 20 pin terminal block and fro...

Страница 16: ...lt transformer from the component shield and lay it in the left end of the compartment with wires still connected 8 Using a pin pusher remove the temperature probe wires pins 1 and 2 from the 12 pin plug disconnected in step 7 9 Unscrew the temperature probe from the frypot and remove 10 Apply Loctite PST567 thread sealant or equivalent to new probe threads 11 Reverse steps 1 through 10 to install...

Страница 17: ...e the controller from the fryer by lifting it from the hinge slots in the fryer control panel frame 6 Remove the two screws from the base of the interface board mounting bracket 7 Disconnect the 12 pin plug from the back of the interface board and lay the board in the right end of the compartment with all other wires still connected 8 Remove the 12 volt transformer and lay it in the right end of t...

Страница 18: ...itch P N 807 3498 When ordering the new switch order Kit 826 1792 which contains the new switch and wiring instructions The new switch is wired differently than the old one Ensure the new switch is wired properly before operating fryer Consult P N 819 5889 MJCF MJ45 Switch Replacement Instructions for further detail 1 Disconnect the fryer from the electrical supply 2 Loosen the setscrew securing t...

Страница 19: ...r by removing the control panel Remove timer by removing two screws that hold it in place Detach wires 3 Attach wires to the new timer as follows Ground To number 4 of clip terminals 24VAC To wire 28C Melt To wire 29C Valve To thermostat 4 Bolt new timer into place Reattach control panel Remove the control panel to reveal the mechanical timer arrow The metal plate that holds the timer unit in plac...

Страница 20: ...tate connections 4 Remove the high limit thermostat wires from the gas valve pilot coil 5 Disconnect the pipe union collar at the left side of the gas valve arrow 6 Remove front burner shields to access burner assembly 7 Remove the burner heat shield hanger screws at the front of the burner and remove the heat shield 8 Remove the burner hanger screws and lower the front of the main burner Pull it ...

Страница 21: ...arget To replace the entire target assembly use a inch 13 mm box end wrench to remove the two brass orifices that hold the assembly to the burner manifold Position the new assembly and replace the orifices WARNING Use extreme care to prevent cross threading and stripping when reinstalling the brass orifices 11 Reverse steps 1 8 to reinstall the burner assembly Check spacing and alignment of target...

Страница 22: ...ht of the gas valve and remove the valve 6 Remove the pipefittings from the old gas valve and install on the replacement valve using Loctite PST567 or equivalent pipe thread sealant on threads 7 Reverse steps 1 5 to install the replacement gas valve 1 8 11 Replacing Pilot Assembly or Thermopile 1 Remove the burner assembly in accordance with steps 1 8 of Section 1 8 9 2 To replace only the thermop...

Страница 23: ...nd lift it up and off the fryer s 5 If the fryer is equipped with other than a thermostat control skip to Step 10 6 Perform steps 1 6 section 1 8 2 CAUTION When handling the thermostat do not rotate the shaft more than two turns in either direction Doing so will cause damage to the thermostat 7 For fryers with other than thermostat controls perform steps 1 4 section 1 8 1 8 Disconnect the 12 pin p...

Страница 24: ...ypot to be removed 17 Remove the frypot hold down bracket 18 Remove the screws from the flue cap sides and back and lift it clear of the fryer s 19 Remove the oil return line from the front of the frypot to be removed 20 Lift the complete frypot assembly frypot burner gas valve and flue from the fryer cabinet 21 Transfer the burner heat shield and burner to the replacement frypot 22 Remove the dra...

Страница 25: ...e grouped into six broad categories 1 Pilot Ignition failures 2 Improper burner functioning 3 Improper temperature control 4 Computer related problems 5 Filtration problems 6 Leakage The probable causes of each category are discussed in the following sections Troubleshooting charts are included at the end of the chapter to assist in identifying some of the more common problems 1 9 1 Pilot Ignition...

Страница 26: ...the fryer is plugged in the main gas supply valve is open and the circuit breaker for the fryer electrical supply is not tripped PROBLEMS RELATED TO THE ELECTRONIC CIRCUITS If gas and electrical power are being supplied to the fryer the next most likely cause of ignition failure is a problem in the 24 VAC circuit of the pilot system If the fryer is equipped with a Filter Magic II filtration system...

Страница 27: ...t is properly positioned above the burner orifice and that the pilot pressure is correct Correct pilot pressure is indicated by a flame 1 to 1 25 to 38 mm long Refer to Section 1 4 for the pilot flame adjustment procedure Clogged burner orifices especially those near the pilot are also likely causes of delayed ignition Clogged orifices are indicated by no flame flames that are orange colored and f...

Страница 28: ...sively noisy burner especially with flames visible above the flue opening may indicate that the burner gas pressure is too high or it may simply be that the gas valve vent tube is blocked If the gas pressure is correct and the vent tube is unobstructed the gas valve regulator is probably defective Occasionally a burner may apparently be operating correctly but the fryer has a slow recovery rate Th...

Страница 29: ...ll be with the thermostat itself Possible causes are that the thermostat is out of calibration the knob or flexible shaft is loose on the thermostat shaft a thermostat wire is disconnected or broken or the thermostat is defective Refer to Section 1 7 for instructions on calibrating the thermostat In fryers equipped with other types of controls the problem may be with the temperature probe the inte...

Страница 30: ...F Series fryers is 3 minutes 30 seconds Common Computer Complaints Most problems concerning computers have to do with programming them There are four common complaints The complaints their causes and corrective actions are 1 Fryer constantly displays Cause Setpoint incorrect or missing Corrective Action Press 1 6 5 0 enter the correct setpoint using keypad press again then press to lock in the set...

Страница 31: ...the pump cool down for at least a half hour is all that is required in this case More often the pump overheated for one of the following reasons Shortening has solidified in the pan or filter lines Attempt to filter unheated oil or shortening Cold oil and shortening are thicker and cause the pump motor to work harder and overheat If the motor tries to run but the pump does not there is a blockage ...

Страница 32: ...ized gases should not be used to force out the blockage Possible problems with the Power Shower include clogged openings shortening solidified in the tubes missing clean out plugs and missing or worn O rings Cleaning the unit and replacing missing plugs and missing or worn O rings will correct these problems The electronics of the Filter Magic II are simple and straightforward Microswitches attach...

Страница 33: ...ith heating and cooling during use If the section of drain tube connected to the drain valve is removed for whatever reason make sure that its grommet is in good condition and properly fitted around the nipple of the drain when it is reinstalled Also ensure that the drain tube runs downward from the drain along its whole length and has no low points where oil may accumulate 1 9 7 Troubleshooting M...

Страница 34: ...tance If resistance is found solder the connectors to the wires or replace the wires B Clean and verify that all wire connections and gas valve terminal connections are tight C Check the length of the pilot flame it should be about 1 inches 38mm long and verify that it contacts the top one third of the thermopile Clean the pilot orifice and adjust the pilot strength if needed D Measure thermopile ...

Страница 35: ...l Panel Robertshaw 1 2 3 Test Meter Setting Meter Leads On Terminals Acceptable Results 1 MV 2 3 100MV 2 MV 1 3 80MV 3 MV 1 2 30 120MV HONEYWELL SYSTEM CHECK 1 Complete System Check With thermostat contacts closed and gas cock dial in the ON position main burner should ignite If not measure across terminals 2 and 3 as indicated in the diagram If the reading is more than 180MV replace the gas valve...

Страница 36: ...ires for signs of abrasions cuts kinks etc If the wiring is damaged replace the affected component E Thermostat out of calibration E Check calibration of thermostat in accordance with procedures in Section 1 7 of this manual Burner won t ignite F Thermostat or gas valve is suspect F Inspect and replace components if necessary A One or more burner orifices clogged A Turn gas valve knob to OFF posit...

Страница 37: ...ted fully into pilot burner C Reinsert pilot generator into pilot burner until flame surrounds tip D Corroded connection where pilot generator connects to gas valve D Clean pilot generator connection at gas valve Pilot won t remain lit E Low pilot flame pilot generator high limit thermostat contacts or gas valve pilot magnet is suspect E Adjust pilot flame as instructed in Burner ignition is delay...

Страница 38: ... output to gas valve D Gas valve is suspect D Go to No burner flame A Pilot does not stay lit fryer is on and thermopile output is approximately 400 millivolts A Check high limit switch Switch continuity should be 0 If not high limit switch is defective Replace high limit switch B Pilot does not stay lit fryer is on and thermopile output is not approximately 400 millivolts B Inspect thermopile uni...

Страница 39: ...is not possible 1 11 Probe Resistance Chart Probe Resistance Chart For use with CF Series fryers manufactured with Minco Thermistor probes only F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177 75 1091 24 145 1237 63 215 1...

Страница 40: ...2 1 MJCF Millivolt Wiring Diagram Non CE 8050438C HONEYWELL 1 2 P S I 1 2 P S I HONEYWELL OFF ON P I L OT C HONEY W ELL 1 2 P S I AD J P I L O T 17C 17C 12C PILOT GENERATOR HIGH LIMIT THERMOSTAT SAFTY DRAIN SWITCH OPTIONAL IN LINE SPLICE ON OFF SWITCH OPTIONAL FENWALL OPERATING THERMOSTAT IN LINE SPLICE ...

Страница 41: ...ATMOSPHERIC GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 36 1 12 2 MJCF Millivolt Wiring Diagram CE FENWALL OPERATING THERMOSTAT 8050531A PILOT GENERATOR THERMOCOUPLE MAIN VALVE COIL GENERATOR THERMOPILE HIGH LIMIT THERMOSTAT ...

Страница 42: ...LT 13C 24V 9C 50C 11 11C 12 10 9 PLAN WIRING DIAGRAM 120V 24V 60HZ 1Ø 3 WIRE SERVICE 240V 24V 50HZ 1Ø 3 WIRE SERVICE TO NEXT FRYER PIN 2 TO NEXT FRYER PIN 6 120V OR 240V INPUT TO PIN 1 OF THE FILTER 16 PIN TERMINAL BLOCK POWER TO PIN 13 OF THE FILTER 16 PIN TERMINAL BLOCK NEUTRAL HIGH LIMIT THERMOSTAT GAS VALVE OPERATING THERMOSTAT ON OFF SWITCH HEATING LIGHT ON OFF SWITCH MELT CYCLE SWITCH HEATIN...

Страница 43: ...E 1 CONNECT WIRE 21C FROM PIN 1 20 PIN TERMINAL BLOCK DIRECT TO POWER SUPPLY 2 CONNECT WIRE 22C FROM PIN 5 20 PIN TERMINAL BLOCK DIRECT TO POWER SUPPLY 8050382E COMPUTER INTERFACE BOARD SOUND DEVICE FOR COMPUTER ONLY 17C 9 10 12 11 36C 20C 17 18 20 19 NO C NC 12C 13 14 16 15 INSET SAFETY DRAIN OPTION SOUND DEVICE PLAN WIRING DIAGRAM 240 24V 120 24V 60HZ 1Ø 3 WIRE SERVICE SAFETY DRAIN OPTION SEE IN...

Страница 44: ...MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 39 1 12 5 FAST Ready Constant Pilot ...

Страница 45: ...C 87C 33C INSET B B REPEAT SAME CIRCUIT ON NEXT FRYER IF NEEDED FILTER PUMP MOTOR 27C 1 ST FRYER LEFT OF FILTER ON OFFSWITCH PUMP RELAY SEE INSET B B FOR 50 2 24C 24V 240V 1C 230V 12C TO FRYER POWER SUPPLY 35C 2 43C 32C NO NO M 14C 88C 35C NO 36C 31C C 23C C 87C C 33C 22C INSET A A 33C FILTER PUMP MOTOR REPEAT SAME CIRCUIT ON NEXT FRYER IF NEEDED 4 ON OFFSWITCH 1 ST FRYER RIGHT OF FILTER FOR 50 2 ...

Страница 46: ...MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2 PARTS LIST 2 1 2 1 Accessories 1 2 3 4 5 6 7 8 9 10 ...

Страница 47: ...910 2662 910 4795 Connecting Strip Tall for separate unit 910 4796 Connecting Strip Short for battery unit 806 1343 Cover Frypot 806 1086 Lid Assembly Simmer Fry 6 810 2794 Hanger Basket Wireform 7 809 0171 Thumbscrew Basket Hanger 8 910 3185 Flue Deflector 9 803 0137 Rack Basket Support Wireform w o Handle 10 803 0138 Rack Basket Support Screen with Handle 803 0187 Sediment Screen Tray 812 1226SP...

Страница 48: ...048 for Single 1a 230 1177 Deflector Side Metal Target 1b 230 1180 Deflector Rear Metal Target 2 826 1155 Ignitor Kit Optional Piezo 807 1906 Electrode Assembly 810 1001 Trigger 3 823 0289 Manifold Burner 4 Orifice Altitudes 0 1999 Feet For Alt 2000 Feet Contact Factory 826 1386 Natural Gas 1 40 mm Non CE CE Qty 10 812 0910 Propane LP Gas 0 90 mm Non CE Only 812 0906 Propane LP Gas 0 95 mm CE Only...

Страница 49: ...0 Used in England Germany Pilot Assemblies 9 810 0705 Gas Line Pilot Supply x 23 810 2484 Gas Line Pilot Supply x 10 810 1700 Gas Line Pilot Supply x 8 Series J65X Only 10 810 0691 Vent Tube Gas Valve 11 Valve Gas Non CE Only 807 3294 24V Only Natural Manufactured Gas Honeywell 807 3295 24V Only Propane Butane Gas Honeywell 807 1603 Millivolt Only Natural Manufactured Gas Honeywell 807 1604 Milliv...

Страница 50: ... PART EURO LOOK PART COMPONENT 1 201 0486SP 201 6964 Side Left FMCF Unitary Cabinet CRS 211 0486SP 201 8444 Side Left FMCF Unitary Cabinet S S 2 202 0486SP 202 6964 Side Right FMCF Unitary Cabinet CRS 212 0486SP 212 8444 Side Right FMCF Unitary Cabinet S S 900 0889 Cover Holes FMCF Unitary Cabinet CRS 910 0889 Cover Holes FMCF Unitary Cabinet S S Not illustrated Use standard part ...

Страница 51: ...4419 Retainer Insulation Upper and Lower Back 12 823 2150 823 4710 Fluecap MJCF FMCF 13 824 0491 824 1318 Topcap Single MJCF FMCF 824 0492 824 1373 Topcap Dual MJCF FMCF 824 0493 824 1434 Topcap Triple MJCF FMCF 824 0494 824 1449 Topcap Quad MJCF FMCF 14 810 1422 210 6764 Handle Door Wireform 15 824 0118SP Panel Door MJCF FMCF CRS 824 0770SP 824 1326 Panel Door MJCF FMCF S S 16 930 6604 200 6762 L...

Страница 52: ...MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2 PARTS LIST 2 7 2 3 2 Filter Magic II Spreader Cabinet Cabinetry 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 ...

Страница 53: ...Magic See Item 7 Section 2 3 1 for Spreader Base Assembly 8 810 0007 Leg Adjustable 1 Square Tubing 9 910 1832 Retainer Leg 10 910 2620 Leg Front Filter Magic Cabinet 11 900 9330SP 200 8522 Back Cabinet Filter Magic Spreader Cabinet CRS 210 8522 Back Cabinet Filter Magic Spreader Cabinet S S 12 824 0253 824 1366 Fluecap Filter Magic Spreader Cabinet without Foodwarmer 823 1453 823 4802 Fluecap Fil...

Страница 54: ... inch Adjustable w Brake 4 806 5043 Leg 6 Nickel Plated Not Used on Filter Magic Filter Cabinet 810 1205 Leg 6 S S Not Used on Filter Magic Filter Cabinet 806 3811 Leg Assembly Set of 4 6 Nickel Plated 5 826 1095 Anchor Strap Kit For Use on Single Fryers w Legs 6 826 0900 Chain Restraint Kit For Use on Fryers w Casters 826 1113 Kit Mounting Hardware 1 Caster Leg 826 1043 Kit Mounting Hardware 4 Ca...

Страница 55: ...SP and 806 4776SP 1 2 3 4 5 6 7 8 9 10 ITEM STANDARD PART EURO LOOK PART COMPONENT Component Shield Assemblies Complete 806 4774SP 120V 50 60 Hz w o Interface Board 806 4776SP 240V 50 60 Hz w o Interface Board 806 4772SP 120V 50 60 Hz w o Interface Board w Melt Cycle Timer 806 4777SP 240V 50 60 Hz w o Interface Board w Melt Cycle Timer 1 807 0066 Block Terminal 20 Pin 2 807 2469 Bushing Heyco 1 ID...

Страница 56: ...0 and 60 Hz 7 809 0580 Standoff PC Board 8 Transformer 24V 807 0800 120V 50 60 Hz 807 0680 240V 50 60 Hz 9 826 1374 Screw 10 x Hex Washer Head Qty 25 10 809 0097 Screw 6 32 x 1 Slotted Head 807 0670 Relay Lockout Older Units 826 1358 Nut 6 32 Hex Qty 25 Not illustrated Use standard part 2 5 2 Component Shield Assemblies With Interface Board 24V COMP AC GV AL 24V COMP SD AC COM HOT AC COM HOT Compo...

Страница 57: ...2 807 2469 Bushing Heyco 1 ID 3 810 2243 Clip Relay Retaining 4 807 0160 Connector 12 Pin 5 806 3548 Interface Board Universal Replacement 6 900 4340 Shield Component 7 809 0349 Spacer 4 x 6 mm Interface Board Standoff 8 824 0161 Support Interface Board 9 Transformer 12V 807 0855 120V 50 60 Hz 20VA 807 0979 240V 50 60 Hz 20 VA 10 Transformer 24V 807 0800 120V 50 60 Hz 50 VA 807 0680 240V 50 60 Hz ...

Страница 58: ...P 24V Coil 4 terminal 807 2434 Relay 18 Amp 1 3 HP 24V Coil 5 terminal 3 806 4358 Resistor Pan Heater Light 4 807 0276 Terminal Block 12 Pin 5 810 1168 Terminal Block CE 6 810 1164 Terminal Block CE 7 807 0800 Transformer 24V 120V 50 60 Hz 50 VA 807 0680 Transformer 24V 240V 50 60 Hz 43 VA 8 807 1999 Transformer 24V 240V 50 60 Hz 50 VA CE Only Not illustrated Use standard part 2 6 Control Panel As...

Страница 59: ...10 1287 Knob 15 Minute Timer 13 910 7288 210 8698 Panel Control MJCF Millivolt Only Older units use 910 7282 806 0831SP Switch Toggle MJCF Millivolt Only Older Production Units 14 802 1470 Label Dial Plate Thermostat Knob 15 826 1395 Button Plug Thermostat Knob Shaft Qty 10 826 1338 Bushing Heyco Shaft Button Plug Qty 25 16 910 7281 210 8701 Panel Control MJCFE With Timers 17 802 0765 Label On Off...

Страница 60: ... Board 25 210 8702 Panel Control w Timers CF Euro Look 106 3373 Controller Assembly Basket Lift w Timers 806 3660 Sound Device High Output 806 4797 Buzzer Assembly 910 7315 Panel Spreader Control CF Blank Panel Euro Look Not illustrated Use standard part 2 7 Filtration System Components 2 7 1 1 Filter Magic II Drain Manifold Components Clamp Detail 11 12 13 14 15 16 17 18 19 20 To Drain Valve 21 1...

Страница 61: ...g Swivel Collar 7 809 0115 Screw Retainer 10 32 x Slotted Head 8 823 1092 Collar Swivel Drain 9 810 0388 Knob Clamping Swivel Drain Collar 10 823 0714 Tube Square Drain 2 x 5 22 FMCF Spreader Cabinet Option 11 816 0021 Gasket Drain Cleanout FMCF 12 826 1348 Cover Drain Cleanout FMCF Qty 5 13 826 1382 Nut Wing 8 32 Qty 10 14 823 0718 Tube Square Drain 2 x 8 FMCF 15 810 0396 Clamp Square Drain Flang...

Страница 62: ... Right Ends Open Short 3 823 5031 Drain Tube Left End Open Right End Closed Long 4 823 5030 Drain Tube Left and Right Ends Open Long 5 823 4765 Drain W A Elbow CF 6 816 0625 Sleeve 7 809 0969 Clamp 8 200 6974 Tube Drain SPR CF Short 9 200 6973 Tube Drain SPR CF Long KIT6033 Kit Round Drain Clamp 2 or Item 7 and 1 of Item 6 816 0630 Screw Covers Not illustrated See page 2 16 for a standard parts li...

Страница 63: ...0SP FMCF Filter Pan Outer Pan Assembly Complete 806 4373 Heater Pan 24V 25W FMCF 1 810 0006 Caster Swivel 2 Front Only 2 810 0005 Caster Rigid 2 Rear Only 809 0189 Washer Flat 826 1362 Nut 20 Hex Qty 10 3 823 1421 Base Outer Filter Pan 4 823 1452SP Pan Filter Outer Pan Pan Only 5 910 1350 Clamp Suction Tube 6 826 1371 Screw 8 x Hex Head Qty 25 7 809 0053 Nut 10 32 Hex Also Used With Contactor Bloc...

Страница 64: ... 810 0695 Pin Contact Suction Tube Cover 806 4694SP Contactor Block Assembly 16 826 1389 Bolt 20 x Hex Head Qty 10 17 826 1372 Nut Grip 20 Hex Qty 10 18 809 0291 Bolt 20 x 1 Hex Head 19 816 0126 Insulation Contactor Block Terminals 20 810 0694 Block Contactor 21 810 0696 Spring Contactor Contacts 22 810 0693 Contact Pin Contactor Block 23 900 1521 Bracket Contactor Block Not illustrated Use standa...

Страница 65: ...SP Pan Inner FMCF 806 4866SP Pan Assembly Inner FMCF Crumb Screen Not Included 2 816 0117 O ring Inner Pan Connection 3 809 0045 Nut Cap 10 32 4 910 1366 Handle Filter Pan Back Nearest End With Hole In Pan Bottom 5 810 0180 Handle Filter Pan Front Nearest Door On Filter Cabinet 6 823 2010 Screen Filter Paper Support 7 810 1409 Ring Hold Down FMCF 803 0171 Paper Filter 100 Sheets 33 x 21 803 0002 P...

Страница 66: ...10 1999 Bracket Valve Handle 4 900 1853 Handle Oil Return 5 814 0047 Sleeve Handle 6 900 0239 Arm Oil Return Valve 7 920 0220 Linkage Oil Return Valve 8 809 0200 Washer Flat 9 826 1381 Washer I D x 7 8 O D Nylatron Qty 10 10 810 0220 Spacer Tubular 493 O D 11 809 0142 Screw 5 16 24 x Hex Head 12 809 0056 Nut 5 1624 Hex Head Nylon Lock 13 809 0104 Screw 4 32 x Slotted Head 14 809 0247 Nut Keps Hex ...

Страница 67: ...900 0239 Actuator Arm Oil Return Valve 7 200 1059 Rod Oil Return Linkage 8 809 0200 Washer Flat 9 826 1381 Washer I D x 7 8 O D Nylatron Qty 10 10 810 0220 Spacer Tubular 0 493 O D 11 809 0142 Bolt 5 16 24 x Hex Head 12 809 0056 Nut 5 16 24 Hex Head Nylon Lock 13 809 0104 Screw 4 32 x Slotted Head 14 809 0247 Nut Keps Hex 8 32 15 826 1359 Screw 4 40 x Slotted Head Qty 25 16 826 1366 Nut Keps Hex 4...

Страница 68: ...eturn Measure Flexline to Determine Length Needed 810 1043 Flexline Oil Return 9 810 1055 Flexline Oil Return 11 810 1057 Flexline Oil Return 13 806 9438SP Flexline Oil Return 14 with Male Ends 810 1369 Flexline Oil Return 17 810 1068 Flexline Oil Return 21 3 813 0087 Nipple x 1 NPT BM 4 813 0003 Tee NPT BM 5 813 0362 Nipple x 7 NPT BM 6 810 1669 Adapter Female 5 8 O D x NPT 7 810 1668 Adapter Mal...

Страница 69: ... 16 17 18 10 ITEM STANDARD PART EURO LOOK PART COMPONENT 1 900 7026 Base Motor Adjustable 810 0665 Nut Leveling Adjustable Motor Base 2 900 1472 Diverter Oil To Protect Contactor Block 3 816 0102 Grommet Oil Diverter 4 826 1392 O ring Filter Pan Connection Qty 5 5 823 1356 Disconnect Filter Pan Connection Male Not illustrated Use standard part ...

Страница 70: ... Filter 115VAC 60HZ Includes Item 12 826 1270 Motor Filter 230VAC 50 60HZ Includes Item 12 826 1755 Motor Filter 250VAC 50 60HZ Includes Item 12 14 813 0093 Nipple x 4 NPT BM 15 813 0352 Nipple x 21 NPT BM 16 813 0003 Tee NPT BM 17 807 0141 Connector 90 Clamp Type 18 811 0199 Conduit 3 8 Flexible Order By Foot 2 4 Feet Required 807 1408 Heater Oil Return Plumbing 120V 50W 70 Length 807 2348 Heater...

Страница 71: ...10 1427 Handle Drain Valve With Lock Pin 3 809 0540 Nut Drain Valve MJ FMCF 4 810 1020 Valve Drain 1 x 1 FMCF Units 5 810 0820 Handle Drain Valve 6 809 0540 Nut Drain Valve MJ FMCF 900 2936 Retainer Drain Valve Nut 7 816 0211 Sleeve Drain Valve Handle 8 826 1366 Nut 4 40 Keps With External Teeth Qty 25 9 901 2348 Cover Microswitch 10 807 2103 Microswitch CE Non CE 11 816 0220 Insulation Microswitc...

Страница 72: ...alve FV 3 806 8137 Bracket Switch Drain Assembly 4 807 2103 Switch CE Micro Straight Lever 5 809 0237 Nut 4 40 KEPS Hex w Ext Tooth 6 809 0540 Nut 2 Way Lock 13 ZN PL 7 810 1018 Valve 1 1 4 FPD TCF w out Handle 8 816 0639 Sleeve Handle Valve Red w Logo 9 816 0135 O Ring Round Drain 10 816 0220 Insulation RF Switch 11 901 2348 Cover DV Safety Switch 12 900 2936 Retainer Nut Drain Valve 13 810 1165 ...

Страница 73: ...8 2 7 9 Power Shower Components 1 2 3 4 ITEM STANDARD PART EURO LOOK PART COMPONENT 806 4529SP Power Shower Assembly Full Vat Complete 1 809 0415 Screw Cleanout 2 814 0001 Grip Handle 3 826 1390 Seal Gasket Qty 5 4 826 1344 O Ring Qty 5 Not illustrated Use standard part ...

Страница 74: ...EURO LOOK PART COMPONENT 1 823 3893SP Frypot Bare FMCF MJCF 106 2553SP Frypot Complete Include Combustion Chamber Insulation 823 3881 Frypot Bare MJCF CE and Non CE 106 2550 Frypot Complete MJCF CE 106 2539 Frypot Complete MJCF Non CE 823 3892 Frypot Bare FMCF 106 2551 Frypot Complete FMCF 826 0861 Insulation Kit Complete Fryer Frypot Not illustrated Use standard part ...

Страница 75: ...rately 6 900 6412 Chamber Side Combustion Order Insulation Kit Separately 7 823 0290 Channel Frypot Rear Order Insulation Kit Separately 8 806 0833 Chamber Rear Combustion Includes Insulation 9 806 0489 Flue Front FMCF MJCF with x12 x14 Kaowool insulation 806 6978 Flue Front MJCF CE 10 930 6386 Flue Rear 11 806 4206 Probe Assembly Minco 12 210 0681 Guard Probe 13 806 7550 Thermostat Assembly High ...

Страница 76: ... 240V 15A w o plug 807 1685 100 208 240V 18A w o plug Connectors 1 807 1068 2 Pin Female 2 807 0158 6 Pin Female 3 807 0156 9 Pin Female 5 807 0159 12 Pin Female 5 807 0875 15 Pin Female 6 807 1067 2 Pin Male 7 807 0157 6 Pin Male 8 807 0155 9 Pin Male 9 807 0160 12 Pin Male 10 807 0804 15 Pin Male 11 826 1341 Terminal Female Split Pin Qty 25 12 826 1342 Terminal Male Split Pin Qty 25 13 807 2518 ...

Страница 77: ...LEVEL SWITCH ASSY 4C 47C 8C GAS VALVE RELAY C 24V 24V 13C 12C 36C 24V OFF ON HEATING 15P 66C 3C 5 6 7 8 4 3 2 1 INTERFACE BOARD NC NC COMPUTER CABLE ASSEMBLY TO CUSTOMER PROVIDED COMPUTER 8050402D 25C 24C 12VDC 5C PLAN WIRING DIAGRAM VALVE 24V 24V 11C 10C VALVE CONTROL 27C 26C 38C 50 60 HZ 1 Ø 3 WIRE SERVICE 120V 220V 230V OR 240V TROUBLE 24V 14C 55C PROBE THERMISTOR GRN BLK WHT 22C 21C INPUT 120V...

Страница 78: ...YWELL 1 2 P S I TH TH PP PP 1 2 3 4 6 5 1 2 3 4 6 5 7 8 6 1 2 3 4 5 8 7 RELAY WIRING DIAGRAM COMPUTER REFERENCE 1 2 1 2 J4 P4 VIOLET VIOLET BLUE ORANGE YELLOW YELLOW GREEN J2 VIOLET RED RED BROWN BROWN FRYER PROBE CONNECTOR HEAT DEMAND YELLOW YELLOW WHITE BLACK HIGH LIMIT PILOT GENERATOR OFF INDICATOR LIGHT ON GAS VALVE REFERENCE HONEYWELL POWER SOURCE ...

Страница 79: ...S VALVE PRESSURE SWITCH OIL LEVEL SWITCH ASSY 4C 47C 8C GAS VALVE RELAY C 120 24V 12V 13C 18C 19C 24V NC NO 3C 5 6 7 8 4 3 2 1 INTERFACE BOARD TO COMPUTER 8050495D 12VDC 5C PLAN WIRING DIAGRAM VALVE 24V 24V 120 11C 10C VALVE CONTROL 16C PROBE GRN BLK WHT 22C 21C INPUT 120V AC CONTROLS 22C 21C 11 15C 14C 7C 4 C DRAIN VALVE MICROSWITCH 3 6 82C 51C 120V 24V 60 Hz 1 Ø 3 WIRE SERVICE 10 15 PIN CONNECTO...

Страница 80: ...SURE SWITCH OIL LEVEL SWITCH ASSY 4C 47C 8C GAS VALVE RELAY C 220 240 24V 12V 13C 18C 19C 24V NC NO 3C 5 6 7 8 4 3 2 1 INTERFACE BOARD TO KFC 1 COMPUTER 8051320A 12VDC 5C PLAN WIRING DIAGRAM VALVE 24V 24V 220 240 11C 10C VALVE CONTROL 16C PROBE GRN BLK WHT 22C 21C INPUT 220V 240V AC CONTROLS 22C 21C 11 15C 14C 7C 4 C DRAIN VALVE MICROSWITCH 3 6 82C 51C 220V 240V 24V 60 Hz 1 Ø 3 WIRE SERVICE 10 15 ...

Страница 81: ...MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A 5 A 1 5 KSCF Wiring Diagram w Float CE ...

Страница 82: ...MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A 6 A 1 6 KFC 1 Harness Diagram ...

Страница 83: ...MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A 7 A 1 7 Transformer Filter Box Wiring for FAST Computer ...

Страница 84: ...RS APPENDIX A 8 A 2 Parts List KJ3FC Variant Parts specific to KJ3FC variants are listed here All other parts can be found in Chapter 2 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 23 22 18 19 20 21 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 7 ...

Страница 85: ...3 806 1076SP 806 5320 Switch Assembly Pressure Includes Items 14 15 16 14 809 0476 Nut Jam 20 Two Required 15 900 1749 Plate Adapter Pressure Switch 16 813 0389 Tee Hex 7 16 x 1 8 x 7 16 17 807 3520 Speaker Computer Sound 4 Watt 18 910 7284 210 9552 Panel Control Fast Ready Computer 823 1856 106 4082 Panel Control KFC 1 Computer 806 5162 106 4995 Frame Control Panel KFC 1 Computer 806 5300 Compute...

Страница 86: ... 807 2103 Microswitch Drain Valve 30 816 0220 Insulation Microswitch 31 200 0513 Cover Microswitch 32 826 1366 Nut Keps 4 40 External Teeth Qty 25 33 813 0406 Coupling 1 x 2 NPSC 34 813 0148 Nipple 1 x 6 NPT BM 35 813 0407 Bushing Drain Valve 1 x 2 NPT Hex 36 813 0400 Nipple 1 x 2 NPT BM 37 813 0070 Elbow 90 NPT BM 38 813 0391 Nipple 1 x Close NPT BM 39 813 0395 Union 1 NPT BM Not Illustrated Use ...

Страница 87: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 88: ...Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5186 APRIL 2005 ...

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