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Controls and indicators

General

Setting parameters at control panels is only possible in manual welding mode.

In the automated welding mode or in robot welding, the robot control provides the set val-
ues for the welding parameters. Specifying command values via control panels is not pos-
sible in automated welding mode or in robot welding.

Standard control
panel

WARNING!

Operating the equipment incorrectly can cause serious injury and

damage. Do not use the functions described here until you have fully read and
understood the following documents:
-

These operating instructions

all the operating instructions for the system components, especially the safe-
ty rules

IMPORTANT!

Welding parameters that must be entered on a wire-feed unit control panel

cannot be changed on the power source. Welding parameters can only be changed on the
wire-feed unit.

Standard control panel

(1)

Welding power/wire speed adjust-
er

Setting the welding power

(during MIG/MAG pulse synergic
welding, MIG/MAG standard
synergic welding)

Setting the wire speed

(during MIG/MAG standard man-
ual welding)

(2)

Arc length/arc-force dynamic adjuster
has a different function depending on the welding process being used

Correcting the arc length

(during MIG/MAG pulse synergic welding, MIG/MAG standard synergic weld-
ing)
- = shorter arc length
0 = neutral arc length
+ = longer arc length

Setting the welding voltage

(during MIG/MAG standard manual welding)

Influencing the short circuit amperage at the instant of droplet transfer

(during MMA welding)
0 = soft, low-spatter arc
100 = harder and more stable arc

(1)

(2)

Содержание VR 4000

Страница 1: ...ine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0012 EN 003 16082017 VR 4000 VR 4000 30 VR 4000 30 TIME Operating Instructions S...

Страница 2: ...2...

Страница 3: ...essential prerequisites for excellent results Explanation of safety symbols If you see any of the symbols depicted in the Safety rules chapter special care is re quired DANGER Indicates immediate and...

Страница 4: ...4...

Страница 5: ...EMENTS 18 Application area 18 Warning notices on the device 19 Options 20 Mode switch option for VR 4000 VR 4000 30 20 Optional control panels for VR 4000 VR 4000 30 20 Optional installation and conve...

Страница 6: ...ressure 35 Adjust the brake 36 Adjusting the brake 36 Design of the brake 36 Start up 37 General information 37 Requirements 37 Care maintenance and disposal 38 General remarks 38 Every start up 38 Ev...

Страница 7: ...t be covered pasted or painted over For the location of the safety and danger notices on the device refer to the section headed General in the operating instructions for the device Before switching on...

Страница 8: ...atures are trained to produce the required results Checks must be carried out at regular intervals to ensure that operators are working in a safety conscious manner Before using the device all persons...

Страница 9: ...tection behind the protec tive visor wear stout footwear that provides insulation even in wet conditions protect the hands with suitable gloves electrically insulated and providing protection against...

Страница 10: ...t be available and ready for use Sparks and pieces of hot metal may also get into adjacent areas through small gaps or openings Take appropriate precautions to prevent any danger of in jury or fire We...

Страница 11: ...ssary provide an adequate earth connection for the workpiece Switch off unused devices Wear a safety harness if working at height Before working on the device switch it off and pull out the mains plug...

Страница 12: ...susceptible to interference from the device include Safety devices Power signal and data transfer lines IT and telecommunications devices Measuring and calibrating devices Supporting measures for avo...

Страница 13: ...d Welding torches and other parts with a high operating temperature must be al lowed to cool down before handling Special provisions apply in areas at risk of fire or explosion observe relevant nation...

Страница 14: ...ring mains are being used Shielding gas cylinders contain gas under pressure and can explode if dam aged As the shielding gas cylinders are part of the welding equipment they must be handled with the...

Страница 15: ...or dam age before commissioning Any damage must be repaired by trained service technicians before commissioning the device Only operate the device if all safety devices are fully functional If the saf...

Страница 16: ...ed torque The manufacturer recommends that a safety inspection of the device is per formed at least once every 12 months The manufacturer recommends that the power source be calibrated during the same...

Страница 17: ...ements of the rele vant standards for Canada and the USA The user is responsible for the safekeeping of any changes made to the fac tory settings The manufacturer accepts no liability for any deleted...

Страница 18: ...MAG standard manual welding Job mode LocalNet connection e g operation with remote control or JobMaster welding torch REQUIREMENTS To operate the wirefeeder it must first be configured for use with t...

Страница 19: ...units have a water cooled electric motor with disc shaped rotor and may only be operated in con junction with an appropriate cooling unit Do not use the functions described here until you have fully...

Страница 20: ...refer to the installation instructions for a detailed description of the optional control panels VR 4000 Ci control panel option VR 4000 digital display option Optional installa tion and conver sion...

Страница 21: ...stallation kit for subsequent installation of the optional wire end connector power source switches off at the end of the wire Wire end check installation kit retrofitting of wire end monitoring advan...

Страница 22: ...lding parameters that must be entered on a wire feed unit control panel cannot be changed on the power source Welding parameters can only be changed on the wire feed unit Standard control panel 1 Weld...

Страница 23: ...elease the torch trigger The set operating points run automatically 4 Selector switch for selecting operating points 1 3 and the operating modes If operating point 1 2 or 3 is selected the following s...

Страница 24: ...sition time from operating point 2 to operating point 3 setting range 0 1 9 9 s 10 Operating point 3 indicator illuminates when selector switch 4 is set to operating point 3 operating point 3 is runni...

Страница 25: ...connection standardised connection socket for system add ons e g remote control JobMas ter torch etc 6 Blanking cover Rear of wire feed unit VR 4000 rear view 1 Blanking cover 2 current socket with b...

Страница 26: ...ush button upwards to set the required gas flow rate at the pressure regulator As long as the button is pressed up gas flows out The wire threading gas test button 5 can also be installed as a separat...

Страница 27: ...on the front of the power source on the front of the wire feed unit on the remote control IMPORTANT If settings have been selected using the Mode selector switch option they cannot be changed using ot...

Страница 28: ...ivel pin receptor for use with an upright console wide swivel pin receptor for use with two screwed upright consoles and two power sources More detailed information on the swivel pin receptors can be...

Страница 29: ...and damage Only carry out work on the device when the power source mains switch is in the O position the device is unplugged from the mains NOTE When connecting the interconnecting hosepack check that...

Страница 30: ...sions as a Tuchel plug as a LocalNet plug e g on JobMaster welding torches Connecting MIG MAG robot weld ing torch Fronius F Euro connection for Dinse for Tweco VR 4000 X X X X VR 4000 30 X X VR 4000...

Страница 31: ...ch connection 5 Fixing welding torch in place using a knurled screw Fix the welding torch in place using a knurled screw 6 Connecting water connections for water flow and wa ter return Plug the contro...

Страница 32: ...use feed rollers that match the wire electrode An overview of the feed rollers available and their possible areas of use can be found in the spare parts lists USA wirefeeders In the USA all wirefeeder...

Страница 33: ...g back CAUTION Risk of injury from falling wirespool basket type spool Make sure that the wirespool or basket type spool with adapter is fitted securely to the wirespool holder 1 NOTE When working wit...

Страница 34: ...ly to avoid injuries caused by the wire springing back CAUTION Risk of damage to the welding torch from sharp end of wire electrode Deburr the end of the wire electrode well before feeding in 4 4 1 2...

Страница 35: ...t the contact pressure in such a way that the wire electrode is not deformed but nevertheless ensures proper wirefeeding Contact pressure stand ard values Semi cylindrical rolls Trapeze rolls Plastic...

Страница 36: ...e if necessary 4 3 STOP 6 7 5 1 2 1 2 1 2 2 1 4 STOP OK 3 3 WARNING Fitting the equipment incorrectly can cause serious inju ry and damage Do not dismantle the brake Maintenance and servicing of brake...

Страница 37: ...feed unit Feed rollers inserted into the wire feed unit Wirespool or basket type spool and adapter inserted in the wire feed unit Wire electrode fed in Feed roller contact pressure set Brake adjusted...

Страница 38: ...f necessary Check brake and adjust if necessary Every 6 months Dismantle device side panels and clean inside of device with dry reduced com pressed air Disposal Dispose of in accordance with the appli...

Страница 39: ...Wire drive 4 roller drive Maximum shielding gas pressure 7 bar 101 psi coolant Original Fronius Maximum coolant pressure 6 bar 87 psi LocalNet data rate 57600 Baud Supply voltage supply from the power...

Страница 40: ...on IP 23 Dimensions l x w x h 650 x 290 x 410 mm 25 59 x 11 42 x 16 14 in Weight 16 5 kg 36 38 lbs Types of wirespool all standardised wirespools Maximum permitted wirespool weight 16 5 kg 36 38 lbs W...

Страница 41: ...Appendix...

Страница 42: ...0 TIME VR 4000 VR 4000 30 30 30 65 65 7LPH 95 5 95 5 95 5 95 5 95 5 95 5 95 5 86 95 7LPH 5 95 5 86 95 5 86 95 5 7 86 95 5 95 5 95 5 7 7 5 P PLQ P PLQ P PLQ P PLQ 7LPH VSHFLI OHQJWK 5 8 30 30 65 65 IUR...

Страница 43: ...06 32 0405 0113 42 0405 0117 PE 42 0200 9352 CuZn 42 0100 0333 PE 42 0001 3481 Fe 32 0405 0112 44 0001 1203 42 0407 0077 22 0405 0114 42 0405 0119 BF2 0201 1345 42 0406 0034 42 0407 0503 Connector Mot...

Страница 44: ...44...

Страница 45: ...45...

Страница 46: ...46...

Страница 47: ...47...

Страница 48: ...0003 0078 43 0003 0486 43 0003 0485 32 0405 0180 W 1 2m 70mm 4 047 260 W 1 6m 70mm 4 047 324 W 5 0m 70mm 4 047 261 W 10m 70mm 4 047 262 W 15m 70mm 4 047 290 W 20m 70mm 4 047 277 G 1 2m 70mm 4 047 287...

Страница 49: ...70mm 8m 4 047 412 40 0003 0014 50mm 40 0003 0021 70mm 43 0003 0301 70mm 43 0003 0064 70mm 42 0407 0063 40 0001 0012 32 0405 0226 40 0001 0095 32 0405 0226 42 0407 0482 42 0407 0482 42 0405 0239 42 04...

Страница 50: ...0001 0095 32 0405 0226 42 0407 0482 42 0407 0482 42 0405 0239 42 0405 0239 32 0405 0232 32 0405 0231 32 0405 0180 42 0407 0048 42 0407 0048 40 0003 0078 43 0003 0486 43 0003 0485 32 0405 0180 gew nsc...

Страница 51: ...48 42 0407 0048 44 0450 0281 G 1 4 42 0001 0942 42 0001 0943 42 0402 0053 42 0405 0239 42 0405 0239 42 0407 0063 42 0407 0063 42 0001 3543 5 8 18UNF W 4m 95mm 4 047 291 W 8m 95mm 4 047 292 W 8m 95mm 4...

Страница 52: ...1 A 4600 Wels Austria Tel 43 0 7242 241 0 Fax 43 0 7242 241 3940 E Mail sales fronius com www fronius com www fronius com addresses Under http www fronius com addresses you will find all addresses of...

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