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General

Introduction

Thank you for the trust you have placed in our company and congratulations on buying this

high-quality Fronius product. These instructions will help you familiarise yourself with the

product. Reading the instructions carefully will enable you to learn about the many different

features it has to offer. This will allow you to make full use of its advantages.

Please also note the safety rules to ensure greater safety when using the product. Careful

handling of the product will repay you with years of safe and reliable operation. These are

essential prerequisites for excellent results.

Device concept

PullMig is a wire feed unit for manual welding using soft welding wires and with long hose

packs. Two toothed precision rolls ensure large-surface power transmission. This leads to

outstanding wire feed even with very soft aluminium and CuSi wires and very long hose

packs. The many different versions of PullMig available are one of its distinguishing fea

tures.

Thus there are several variations of torch connections available with both external and in

ternal coolant connections. A variety of pipe bend designs ensures excellent weld acces

sibility.

Proper use

The MIG/MAG manual welding torch is intended solely for MIG/MAG welding in manual ap

plications.

Any use above and beyond this purpose is deemed improper. The manufacturer shall not

be held liable for any damage arising from such usage.

Proper use includes:

Carefully reading and following all the instructions given in the operating instructions

Performing all stipulated inspection and maintenance work.

Safety

WARNING!

Danger due to incorrect operation and incorrectly performed work.

This can result in serious injury and damage to property.

► All the work and functions described in this document must only be carried out by

trained and qualified personnel.

► Read and understand this document.

► Read and understand all the Operating Instructions for the system components, espe

cially the safety rules.

WARNING!

Danger from electric current and risk of injury from the emerging wire electrode.

This can result in serious injury and damage to property.

► Turn the power source mains switch to the "O" position.

► Disconnect the power source from the mains.

► Ensure that the power source remains disconnected from the mains until all work has

been completed.

Содержание AL 2300

Страница 1: ...003 06072020 PullMig Bedienungsanleitung MIG MAG Hand Schwei brenner Operating Instructions MIG MAG manual welding torch Instructions de service Torche de soudage MIG MAG ma nuelle Istruzioni per l us...

Страница 2: ...2...

Страница 3: ...zu einer hervorragenden Drahtf rderung PullMig zeichnet sich durch vielf ltige Ausf hrungen aus So stehen mehrere Varianten von Anschl ssen Schwei brenner zur Verf gung sowohl mit externer als auch mi...

Страница 4: ...ngen k nnen die Folge sein Vor Beginn aller in dieser Bedienungsanleitung beschriebenen Arbeiten s mtliche Schwei brenner Komponenten und das K hlmittel auf Zimmertemperatur 25 C 77 F abk hlen lassen...

Страница 5: ...ns auf festen Sitz der ber wurfmutter achten Drahtf hrungs einsatz montieren Beim Abl ngen der Drahtf hrungsseele darauf achten dass beim Schnitt kein Grat in die Drahtf hrungsseele hineinragt Seitens...

Страница 6: ...Fronius An schluss ohne Drahtf hrungsd se WICHTIG Die Drahtf hrungsseele m g lichst nahe an die Drahtf rderrollen heran f hren nicht jedoch ber hren lassen Vor dem Einf deln des Schwei drahtes Schwei...

Страница 7: ...ahtf hrungsd se Nur Drahtf hrungsd sen verwenden die dem Drahtdurchmesser entsprechen Folgende Drahtf hrungsd sen sind verf gbar 0 8 mm 030 in 1 0 mm 040 in 1 2 mm 045 in 1 6 mm 1 16 in Vor dem Einf d...

Страница 8: ...on Einlaufd se 42 0001 5421 WICHTIG Die Drahtf hrungsseele bzw die Einlaufd se m glichst nahe an die Drahtf r derrollen heranf hren nicht jedoch ber hren lassen Vor dem Einf deln des Schwei drah tes S...

Страница 9: ...obMaster Vorschubrollen austauschen Druckhebel 1 l sen Achse 2 mittels Schlitz Schraubendreher l sen Komplette Einheit 3 abnehmen Antriebsrolle 4 mittels beiliegendem Triebradschl ssel 5 fixieren Sech...

Страница 10: ...l z B AlMg CuSi weich z B AlSi Drahteinlaufd se austauschen Sechskantmutter l sen mittels Gabelschl ssel 1 Schl sselweite 10 mm 394 in Drahteinlaufd se abschrauben mittels Innensechskantschl ssel 2 Sc...

Страница 11: ...ls JobMaster Funktion gew nschten Parameter anw hlen und einstellen WICHTIG N here Informationen zur JobMaster Funktion entnehmen Sie der Bedie nungsanleitung MIG MAG Schwei brenner Kapitel JobMaster...

Страница 12: ...druck PullMig oder 4 Rollenantrieb Behebung Anpressdruck optimieren Schwei draht wird deformiert oder rei t ab Ursache Anpressdruck PullMIg oder 4 Rollenantrieb ist zu hoch eingestellt Behebung Anpres...

Страница 13: ...13 DE EFd 9 2 Ursache externe Versorgungsspannung Versorgungsspannung hat den Toleranzbe reich berschritten Behebung externe Versorgungsspannung kontrollieren...

Страница 14: ...9 6 26 2 32 8 V DC 42 A 0 8 m min ipm 0 5 18 19 69 787 40 mm in 0 8 1 6 032 047 ED Einschaltdauer I Ampere 10 min 40 C M21 EN 439 100 ED 400 I Ampere 10 min 40 C C1 EN 439 100 ED 500 m ft 6 8 10 19 6...

Страница 15: ...in 40 C C1 EN 439 ED 40 230 60 190 100 150 40 240 60 200 100 160 40 400 60 320 100 250 40 400 60 320 100 250 mm in 0 6 1 0 024 039 0 6 1 0 024 039 0 8 1 2 032 047 1 0 1 6 039 063 AW252 AW332 AW335 AW3...

Страница 16: ...eak f r handgef hrte Schwei brenner 113 V f r maschinell gef hrte Schwei brenner 141 V Das Produkt entspricht den Anforderungen laut Norm IEC 60974 7 PushPull Ab gleich Der PushPull Abgleich erfolgt g...

Страница 17: ...h external and in ternal coolant connections A variety of pipe bend designs ensures excellent weld acces sibility Proper use The MIG MAG manual welding torch is intended solely for MIG MAG welding in...

Страница 18: ...rature 25 C 77 F CAUTION Risk of damage due to operation without coolant This can result in serious damage to property Never operate a water cooled welding torch without coolant Fronius shall not be l...

Страница 19: ...vel nut is fixed firmly Assemble wire guidance insert When cutting the inner liner to length make sure that no burr sharp edges protrudes into the inner liner at the cut location Hold the side cutting...

Страница 20: ...nius connection with outwire guidance nozzle IMPOTRTANT Bring the inner liner as clo se as possible to the wirefeed rollers but without touching them Before threading in the welding wire round off the...

Страница 21: ...nce nozzle Only use wire guidance nozzles corresponding to diameter of wire The following wire guid ance nozzles are available 0 8 mm 030 in 1 0 mm 040 in 1 2 mm 045 in 1 6 mm 1 16 in Before threading...

Страница 22: ...Option Einlaufd se 42 0001 5421 IMPORTANT Bring the inner liner the infeed nozzle as close as possible to the wirefeed rollers but without touching them Before threading in the welding wire round off...

Страница 23: ...Master welding torches Replace Feed Rolls Unscrew pressure lever 1 Unscrew axle 2 using slotted screwdriver Remove complete unit 3 Fix drive roll 4 using driving gear key 5 provided Unscrew hexagon nu...

Страница 24: ...rNi medium e g AlMg CuSi soft e g AlSi ReplaceWire Inlet Nozzle Unscrew hexagon nut using open ended spanner 1 spanner size 10 mm 394 in Unscrew and remove wire inlet nozzle using Allen key 2 key widt...

Страница 25: ...t and set desired parameter using JobMaster function IMPORTANT Refer to MIG MAG Torch Operating Instructions chapter headed JobMas ter for more detailed information on the JobMaster function 1 3 6 7 8...

Страница 26: ...g or 4 roll drive Remedy Optimise electrode pressure Welding wire is deformed or breaks off Cause Electrode pressure of PullMig or 4 roll drive set too high Remedy Set electrode pressure of PullMig or...

Страница 27: ...27 EN EFd 9 2 Cause External supply voltage supply voltage has exceeded tolerance range Remedy Check external supply voltage...

Страница 28: ...8 V DC 42 A 0 8 m min ipm 0 5 18 19 69 787 40 mm in 0 8 1 6 032 047 d c duty cycle I Ampere 10 min 40 C M21 EN 439 100 d c 400 I Ampere 10 min 40 C C1 EN 439 100 d c 500 m ft 6 8 10 19 6 26 2 32 8 Pm...

Страница 29: ...C C1 EN 439 d c 40 230 60 190 100 150 40 240 60 200 100 160 40 400 60 320 100 250 40 400 60 320 100 250 mm in 0 6 1 0 024 039 0 6 1 0 024 039 0 8 1 2 032 047 1 0 1 6 039 063 AW252 AW332 AW335 AW352 I...

Страница 30: ...anually guided torches 113 V for mechanically guided torches 141 V The product complies with standard IEC 60974 7 PushPull Equali sation PushPull equalisation is adjusted in accordance with the Power...

Страница 31: ...onibles avec ratta chage externe ainsi qu interne du liquide de refroidissement Bonne accessibilit des cor dons de soudure est rendue possible par des constructions courbure de tuyau vari es Utilisati...

Страница 32: ...F ATTENTION Risque de dommages en cas de fonctionnement sans r frig rant Cela peut entra ner des dommages mat riels graves Ne jamais mettre en service la torche de soudage refroidie par eau sans r fri...

Страница 33: ...vous que l crou raccord est bien serr Montage de l in sert guide file Lorsque vous coupez la gaine guide fil assurez vous qu aucune barbure ne p n tre l int rieur que la pince coupante diagonale est...

Страница 34: ...ans buse de guidage du fil IMPORTANT Amener la gaine guide fil aussi pr s que possible des galets d entra nement du fil en veillant cependant viter qu elle n entre en contact avec ceux ci Arrondir l e...

Страница 35: ...dage du fil Seulement utiliser des buses de guidage du fil qui correspondent au calibre du fil Les buses de guidage du fil suivantes sont disponibles 0 8 mm 030 in 1 0 mm 040 in 1 2 mm 045 in 1 6 mm 1...

Страница 36: ...42 0001 5421 IMPORTANT Amener la gaine guide fil ou la buse d entr e de fil aussi pr s que possible des galets d entra nement du fil en veillant cependant viter qu elle n entre en contact avec ceux c...

Страница 37: ...Desserrer le levier de pression 1 Desserrer l axe 2 au moyen de tournevis t te cylindrique fendue Enlever l unit compl te 3 Fixer le galet d entra nement 4 au moyen de la cl roue de commande 5 ci in...

Страница 38: ...Si douce p ex AlSi changer la buse d entr e de fil Desserrer l crou hexagonal au moyen de cl fourche 1 Ouverture de cl 10 mm 394 in D visser la buse d entr e de fil au moyen de cl m le coud e pour vis...

Страница 39: ...nner et r gler le param tre souhait au moyen de fonction JobMaster IMPORTANT Veuillez prendre des informations plus d taill es la fonction JobMaster du mode d emploi Chalumeaux souder MIG MAG chapitre...

Страница 40: ...d alimentation et la buse d entr e de fil Cause Rouleaux d alimentation non appropri s pour fil lectrode utilis Solution Utiliser des rouleaux d alimentation appropri s Cause Fausse pression appliqu e...

Страница 41: ...ude ou encrassement contr ler la pression appliqu e des rouleaux d alimentation PullMig EFd 9 1 Cause Tension d alimentation externe la tension d alimentation n a pas atteint la zone de tol rance Solu...

Страница 42: ...0 19 6 26 2 32 8 V DC 42 A 0 8 m min ipm 0 5 18 19 69 787 40 mm in 0 8 1 6 032 047 f m facteur de marche I Amp re 10 min 40 C M21 EN 439 100 ED 400 I Amp re 10 min 40 C C1 EN 439 100 ED 500 m ft 6 8 1...

Страница 43: ...min 40 C C1 EN 439 f m 40 230 60 190 100 150 40 240 60 200 100 160 40 400 60 320 100 250 40 400 60 320 100 250 mm in 0 6 1 0 024 039 0 6 1 0 024 039 0 8 1 2 032 047 1 0 1 6 039 063 AW252 AW332 AW335...

Страница 44: ...es torches utilis es manuellement 113 V pour les torches utilis es m caniquement 141 V Ce produit satisfait aux exigences de la norme IEC 60974 7 Alignement de PushPull L alignement de Push Pull s eff...

Страница 45: ...gamento in terno ed esterno al refrigerante Le versioni con curve consentono una buona accessibilit ai giunti saldati Uso prescritto La torcia per saldatura manuale MIG MAG destinata esclusivamente al...

Страница 46: ...imento della temperatura ambiente 25 C 77 F PRUDENZA Il funzionamento senza refrigerante pu causare gravi danni materiali Non azionare mai le torce per saldatura raffreddate ad acqua senza refrigerant...

Страница 47: ...curva accertar si che il dado di raccordo sia ben saldo Montaggio dell in serto guidafilo Nel tagliare l anima guidafilo accertarsi che tagliando la sbavatura non entri nell anima guidafilo tenere la...

Страница 48: ...da filo attacco Fro nius senza ugello guidafilo IMPORTANTE Mettere l anima guidafilo il pi possibile vicino ai rulli d alimentazione senza per farla toccare Prima d infilare il filo di saldatura smuss...

Страница 49: ...llo guidafilo Utilizzare soltanto ugelli guidafilo che corrispondono al rispettivo diametro Sono disponibili i seguenti ugelli guidafilo 0 8 mm 030 in 1 0 mm 040 in 1 2 mm 045 in 1 6 mm 1 16 in Prima...

Страница 50: ...afilo Opzione ugello d infilaggio 42 0001 5421 IMPORTANTE Mettere l anima guidafilo il pi possibile vicino ai rulli d alimentazione sen za per farla toccare Prima d infilare il filo di saldatura smuss...

Страница 51: ...li d avanza mento Svitare la leva di pressione 1 Svitare l asse 2 utilizzando un cacciavite con testa ad intaglio Estrarre il gruppo completo 3 Fissare il rullo azionante 4 utilizzando la chiave per r...

Страница 52: ...bassa ad es AlSi Sostituzione dell ugello dell in filaggio filo Svitare il dado a testa esagonale utilizzando la chiave fissa 1 misura chiave 10 mm 394 in Svitare l ugello dell infilaggiofilo utilizz...

Страница 53: ...funzione Job Master selezionare e regolare il parametro desiderato IMPORTANTE Per informazioni pi dettagliate sulla funzione JobMaster vedere le istru zioni per l uso del cannello di saldatura MIG MA...

Страница 54: ...ti Causa Pressione d aderenza sbagliata del PullMig o dell avanzamento dei 4 rulli Risoluzione Ottimizzare la pressione d aderenza Il filo di saldatura si deforma o si rompe Causa La pressione d arede...

Страница 55: ...ione al di sotto della gamma di tolleranza Risoluzione Controllare la tensione d alimentazione esterna EFd 9 2 Causa Tensione esterna d alimentazione la tensione d alimentazione al di sopra della gamm...

Страница 56: ...2 32 8 V DC 42 A 0 8 m min ipm 0 5 18 19 69 787 40 mm in 0 8 1 6 032 047 TA tempo di accensione I Ampere 10 min 40 C M21 EN 439 100 TA 400 I Amp re 10 min 40 C C1 EN 439 100 TA 500 m ft 6 8 10 19 6 2...

Страница 57: ...220 I Amp 10 min 40 C C1 EN 439 TA 40 230 60 190 100 150 40 240 60 200 100 160 40 400 60 320 100 250 40 400 60 320 100 250 mm in 0 6 1 0 024 039 0 6 1 0 024 039 0 8 1 2 032 047 1 0 1 6 039 063 AW252...

Страница 58: ...per cannelli di saldatura manuali 113 V per cannelli di saldatura meccanici 141 V Questo prodotto conforme allo standard IEC 60974 7 Compensazione Push Pull La compensazione PushPull va effettuata sec...

Страница 59: ...e posibilita una buena accesi bilidad para hilos de soldadura a trav s de m ltiples versiones de acodamientos Utilizaci n previs ta La antorcha manual MIG MAG est dise ada exclusivamente para la solda...

Страница 60: ...eratura ambiente 25 C 77 F PRECAUCI N Riesgo de da os por un funcionamiento sin l quido de refrigeraci n La consecuencia pueden ser graves da os materiales Jam s se deben poner en servicio antorchas d...

Страница 61: ...ta fijaci n de las tuercas de racor Montar el suple mento para gu a del hilo Al cortar la alma de la gu a de hilo tener en cuenta que Al cortar no se introduzca ninguna rebaba en la alma de la gu a de...

Страница 62: ...boquilla de gu a de hilo IMPORTANTE Guiar la alma de gu a de hilo lo m s cerca posible de los rodillos de alimentaci n de hilo no obstante sin dejar que contacten Antes del enhebrado del hilo de solda...

Страница 63: ...izar s lo boquillas de gu a de hilo que correspondan con el di metro del hilo Est n dis ponibles las siguientes boquillas de gu a de hilo 0 8 mm 030 in 1 0 mm 040 in 1 2 mm 045 in 1 6 mm 1 16 in Antes...

Страница 64: ...0001 5421 IMPORTANTE Guiar la alma de gu a de hilo o la boquilla de entrada lo m s cerca posible de los rodillos de alimentaci n de hilo no obstante sin dejar que contacten Antes del en hebrado del hi...

Страница 65: ...s de avance Soltar palanca de presi n 1 Soltar el eje 2 por medio de un destornillador plano Extraer la unidad completa 3 Fijar los rodillos de accionamiento 4 por medio dela llave de rodillos motrice...

Страница 66: ...Si blando p Ej AlSi Cambiar la boqui lla de entrada del hilo Soltar tuerca hexagonal por medio de una llave de horquilla 1 Ancho de llave 10 mm 394 in Desenroscar la boquilla por medio de llave de hex...

Страница 67: ...potencia de soldadura por medio de la funci n Up Down JobMaster Seleccionar y ajustar los par metros deseados por medio de la funci n JobMaster 1 3 6 7 8 2 4 3 5 grey green yellow 1 9 1 Up Down Switch...

Страница 68: ...68 IMPORTANTE Usted puede obtener informaciones m s detalladas sobre la funci n Job Master en el manual de instrucciones sopletes de soldadura MIG MAG cap tulo JobMas ter...

Страница 69: ...el hilo Causa Rodillos de avance no apropiados para el electrodo de hilo utilizado Soluci n Utilizar rodillos de avance adecuados Causa Presi n de apriete PullMig err nea o accionamiento de 4 rodillos...

Страница 70: ...uciedades en el alma Controlar la presi n de apriete de los rodillos de avance PullMig EFd 9 1 Causa Tensi n de suministro externa Tensi n de suministro ha sobrepasado el margen de tolerancia Soluci n...

Страница 71: ...6 2 32 8 V DC 42 A 0 8 m min ipm 0 5 18 19 69 787 40 mm in 0 8 1 6 032 047 DC Duraci n de ciclo de trabajo I Ampere 10 min 40 C M21 EN 439 100 ED 400 I Amp re 10 min 40 C C1 EN 439 100 ED 500 m ft 6 8...

Страница 72: ...0 280 100 220 I Amp 10 min 40 C C1 EN 439 DC 40 230 60 190 100 150 40 240 60 200 100 160 40 400 60 320 100 250 40 400 60 320 100 250 mm in 0 6 1 0 024 039 0 6 1 0 024 039 0 8 1 2 032 047 1 0 1 6 039 0...

Страница 73: ...VPeak para soplete de guiado manual 113 V para soplete de guiado mec nico 141 V El producto cumple los requisitos de la norma IEC 60974 7 Ajuste PushPull El ajuste PushPull se realiza de acuerdo al ma...

Страница 74: ...74...

Страница 75: ...compridos isto contribui para um excelen te transporte do arame O PullMig destaca se pela variedade de modelos Assim est o dispon veis diversas variantes de liga es para ma aricos de soldar tanto com...

Страница 76: ...io a quaisquer trabalhos descritos nestas instru es de funcionamen to permitir que todos os componentes do ma arico de soldar e o l quido de refrigera o arrefe am at atingirem a temperatura ambiente 2...

Страница 77: ...aten o a um ajuste cor recto da porca de capa Montar o elemen to de guia do ara me Ao cortar a alma de guia do arame ao comprimento ter aten o para que durante o corte n o fiquem rebarbas salientes na...

Страница 78: ...o Fronius sem bocal de guia do arame IMPORTANTE Aproximar a alma de guia do arame o mais poss vel dos rolos de transporte do arame mas sem que entrem em contacto Antes de enfiar o arame de soldar arre...

Страница 79: ...arame Utilizar apenas bocais de guia do arame que correspondam ao di metro do arame Est o dispon veis os seguintes bocais de guia do arame 0 8 mm 030 in 1 0 mm 040 in 1 2 mm 045 in 1 6 mm 1 16 in Ante...

Страница 80: ...entrada 42 0001 5421 IMPORTANTE Aproximar a alma de guia do arame ou o bocal de entrada o mais poss vel dos rolos de transporte do arame mas sem que entrem em contacto Antes de enfiar o arame de sold...

Страница 81: ...ubstituir os ro los de avan o Soltar a alavanca de press o 1 Soltar o eixo 2 com a chave de fendas Retirar a unidade completa 3 Fixar o rolo de accionamento 4 com a chave de roda motriz fornecida 5 So...

Страница 82: ...ave por exemplo AlSi Substituir o bocal de entrada do ara me Soltar a porca sextavada com a chave de bocas 1 abertura da chave 10 mm 394 in Desaparafusar o bocal de entrada do arame com a chave para p...

Страница 83: ...nar e regular o par metro desejado com a fun o JobMaster IMPORTANTE Poder encontrar informa es mais detalhadas sobre a fun o JobMas ter no manual de instru es do ma arico de soldar MIG MAG cap tulo Jo...

Страница 84: ...rame Causa Os rolos de avan o n o s o adequados para o el ctrodo do arame utilizado Resolu o Utilizar rolos de avan o adequados Causa For a de press o errada do PullMig ou accionamento de 4 rolos Reso...

Страница 85: ...a alma quanto a dobras ou sujidade controlar a for a de press o dos rolos de avan o PullMig EFd 9 1 Causa Tens o de alimenta o externa tens o de alimenta o ficou abaixo da gama de toler ncia Resolu o...

Страница 86: ...8 10 19 6 26 2 32 8 V DC 42 A 0 8 m min ipm 0 5 18 19 69 787 40 mm in 0 8 1 6 032 047 DC Dura o de conex o I Amp 10 min 40 C M21 EN 439 100 DC 400 I Amp 10 min 40 C C1 EN 439 100 DC 500 m ft 6 8 10 19...

Страница 87: ...0 I Amp 10 min 40 C C1 EN 439 DC 40 230 60 190 100 150 40 240 60 200 100 160 40 400 60 320 100 250 40 400 60 320 100 250 mm in 0 6 1 0 024 039 0 6 1 0 024 039 0 8 1 2 032 047 1 0 1 6 039 063 AW252 AW3...

Страница 88: ...ar de utiliza o manual 113 V para ma aricos de soldar de utiliza o mec nica 141 V Este produto est em concord ncia com as exig ncias conforme norma IEC 60974 7 Equil brio PushPull O equil brio PushPul...

Страница 89: ...89 PT...

Страница 90: ...90...

Страница 91: ...91 PT...

Страница 92: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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