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SAFETY INSTRUCTIONS

Read these instructions carefully. Failure to follow these instructions can result in severe personal injury.

Eye injury hazard

Failure to wear safety glasses with side shields can result in
severe eye injury or blindness. Always wear safety glasses with
side shields which conform to ANSI Standard Z87.1.

Operation

Tool must not be used by persons not properly trained in their use.
Before tensioning strap, read and understand the tool operating
instructions. Failure to follow the operating instructions or improper
load positioning could result in strap breakage.
Become familiar with your tool and keep fingers away from areas
that can pinch or cut.

Joints

You are fully responsible to review the joints made by your tool.
Become familiar with the seal control and seal adjustment descri-
bed in this operation manual. Misformed joints may not secure the
load and could cause serious injury. Never handle or ship any load
with improperly formed joints.

Dispensing strap

Only dispense strap from a dispenser specifically designed for
strap.
Tuck strap end back into dispenser when not in use.

Protective gloves

When handling strap, always wear protective gloves.

Strap warnings

Never use strap as a means of pulling or lifting loads. Failure to fol-
low these warnings can result in severe personal injury.

Strap breakage hazard

Improper operation of the tool, excessive tensioning, using strap
not recommended for this tool or sharp corners on the load can
result in a sudden loss of strap tension or in strap breakage during
tensioning, which could result in the following:

• A sudden loss of balance causing you to fall.
• Both tool and strap flying violently towards your face.

Note as follows:

• If the load corners are sharp, use edge protectors.
• Place the strap correctly around a properly positioned

load.

• Positioning yourself in-line with the strap, during tension-

ing and sealing, can result in severe personal injury from
flying strap or tool. When tensioning or sealing, position
yourself to one side of the strap and keep all bystanders
away.

• Use the correct strap quality, strap width, strap gauge and

strap tensile strength recommended in this manual for
your tool. Using strap not recommended for this tool can
result in strap breakage during tensioning.

Cutting tensioned strap

When cutting strapping, use the proper strapping cutter and keep
other personnel and yourself at a safe distance from the strap.
Always stand to side of the strap, away from the direction the loo-
sened strap end will fly. Use only cutters designed for strap and
never hammers, pliers, hacksaws, axes, etc.

Fall hazard

Keep your working area tidy. Untidiness of your working area may
cause a risk of injury. Maintaining improper footing and/or balance
when operating the tool can cause you to fall. Before tensioning
and especially in elevated areas, always establish good balance.
Both feet should be securely placed on a flat, solid surface, espe-
cially when working in elevated areas. Do not use the tool when
you are in an awkward position.
Pay attention to the rules and regulations for preventions of acci-
dent which are valid for the work place.

Tool hazards

A well maintained tool is a safe tool!
Check tool regularly for broken or worn parts. Do not operate a
tool with broken or worn parts.
Never modify any tool. Modification can result in severe bodily
injury.

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Содержание A3H.0003

Страница 1: ...is in conformity with the following standard or standardised documents 98 37 EEC FROMM Holding AG Hinterbergstrasse 26 CH 6330 Cham 28 02 2005 R Fromm Director OPERATION MANUAL SPARE PARTS LIST PNEUMA...

Страница 2: ...g the strap 7 7 3 Tensioning the strap 7 7 4 Sealing the strap 8 7 5 Removing the tool from the tensioned and sealed strap 8 8 SEAL CONTROL 9 8 1 Correct seal 9 8 2 Incorrect seal the sealing mechanis...

Страница 3: ...nce causing you to fall Both tool and strap flying violently towards your face Note as follows If the load corners are sharp use edge protectors Place the strap correctly around a properly positioned...

Страница 4: ...evices disregard of directions in the operation manual arbitrary modifications of the tool deficient control of wearing parts deficient repair works of the tool Use of consumable products not recommen...

Страница 5: ...pressure adjusted at the manometer of the air unit is 5 bar 70 psi 5 2 Suspension of tool The tool should always be suspended on a balancer The suspension bracket A3H 1803 which is supplied with the t...

Страница 6: ...38 0 60 mm 015 024 2500 N 560 lbs 170 mm s 13 6130 A3H 20 0 38 0 60 4 5 20 mm 0 38 0 60 mm 015 024 4500 N 1010 lbs 100 mm s Item No Model Strap width Strap thickness Max Tension Tension speed 13 6056...

Страница 7: ...hand Insert both straps into the tool with the left hand till they border on the strap stop Lower the air motor be certain that the strap is held by the strap guide 7 3 Tensioning the strap The strap...

Страница 8: ...he thumb of the right hand until the seal is done 7 5 Removing the tool from the tensioned and sealed strap After the seal is done the operator lifts the air motor with the right hand and slides the t...

Страница 9: ...8 2 Incorrect seal the sealing mechanism is adjusted too high This stamped seal is not deep enough and the upper strap is not sheared The tensile strength of this seal is not sufficient and the strapp...

Страница 10: ...N1 1202 N6 5107 A3H 1110 A3H 1112 A3H 1111 V1 1119 V1 1107 V1 1109 V1 1117 N1 1174 N2 2110 A 1223 A 1222 N1 1806 N1 6105 A3H 1703 A3H 1104 N2 5122 A3H 1302 N6 6301 N6 6203 A3H 1803 N1 2102 N2 4902 N2...

Страница 11: ...N1 2106 A3H 1404 A3H 1503 A3H 1504 N2 1108 N3 3104 A3H 1403 A3H 1406 N1 2102 A3H 1405 N1 2106 A3H 1604 N3 1107 A3H 1605 A3H 1412 N1 2102 A3H 1405 N4 6101 N3 3104 N2 2408 A3H 1407 N2 5901 N1 2106 A3H...

Страница 12: ...1422 1 MASKING PLATE C5 A3H 1409 A3H 1422 1 STRAP GUIDE D6 A3H 1412 A3H 1422 1 RATCHET BOLT C6 A3H 1413 A3H 1422 1 GEAR BODY D6 A3H 1422 1 GEAR B6 A3H 1503 A3H 1422 1 TENSIONING WHEEL D5 A3H 1504 A3H...

Страница 13: ...EEDLE L2 1403 L2 1101 2 GEAR WHEEL L2 1404 L2 1101 2 SHAFT L2 1405 L2 1101 1 BEARING RING L2 1505 L2 1321 1 KEY L2 2221 L2 1101 1 JOINT N1 1111 3 SCREW M5 X 12 A3 N1 1112 1 SCREW M4 X 20 E2 N1 1113 A3...

Страница 14: ...0 CUP SPRING 12 5 X 6 2 X 0 7 C1 N2 5602 A3H 1422 2 CUP SPRING 31 5 X 16 3 X 0 8 A6 N2 5901 A3H 1422 1 PLATE SPRING 42 X 12 X 0 5 C5 N3 1102 L2 1101 4 BALL BEARING 15 X 32 X 9 N3 1107 A3H 1422 1 BALL...

Страница 15: ...C3 V1 1107 A3H 1804 2 VALVE DISK C3 V1 1109 A3H 1804 1 SLIDING VALVE STEM D4 V1 1110 A3H 1804 1 VALVE CAP C3 V1 1114 A3H 1804 1 TOUCH CONTACT SCREW C4 V1 1115 A3H 1804 1 VALVE PACKING C3 V1 1117 A3H...

Страница 16: ...ir unit Checking the air pressure daily Checking the oil level daily The water separator must be emptied before it is full unless automatic The filter has to be cleaned following the instructions of t...

Страница 17: ...If necessary oil must be refilled Use oil SAE 20 only Assembling in opposite order Attention Make sure the O ring N6 6203 is not jammed and damaged when being reassembled 12 EXCHANGE OF WEARING PARTS...

Страница 18: ...e spacer ring A3H 1504 and the tensioning wheel A3H 1503 Assembling in opposite order 12 3 Square gripper The square gripper has to be changed if its teeth are dull and the lower strap can not be held...

Страница 19: ...exchanged Procedure Unscrew the screws N1 1174 and N1 1179 and remove the base plate Unscrew the punch screws and disassemble the damaged punch Clean the punch groove and set in a new punch Unscrew t...

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