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Servicing the system | 5

B1580122_en | Operating instructions Lambdamat LM 650 / 750 / 1500

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5.3.6 Checking the draught controller flap

r

Check that the draught controller flap moves freely

5.3.7 General weekly inspection

r

Check all components of the boiler for cleanliness and clean if necessary

r

Carry out acoustic testing and functional checks of all components

r

Immediately change or have someone exchange defective components

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Содержание Lambdamat LM 1500

Страница 1: ...mbdamat LM 650 750 1500 Translation of original German version of operating instructions for operators Read and follow all instructions and safety instructions All errors and omissions excepted B15801...

Страница 2: ...chimney system 20 4 Operating the system 21 4 1 Assembly and initial startup 21 4 2 Filling refilling the store with fuel 22 4 2 1 Loading of fuel for a partially emptied store with rotary agitator 2...

Страница 3: ...5 1 Periodic inspection and cleaning 41 5 5 2 Periodic inspection and cleaning approx 1 000 hrs 42 5 5 3 Periodic inspection and cleaning approx 3 000 hrs 46 5 6 Maintenance instructions for hydrauli...

Страница 4: ...documentation makes a significant contribution to safe appropriate environmentally friendly and economical operation of the system The constant further development of our products means that there ma...

Страница 5: ...circulation FGR optional 6 Burning chamber door 20 Primary air servo motor flue gas recirculation FGR 7 Combustion air fan 21 Secondary air servo motor flue gas recirculation FGR 8 Ash container 300l...

Страница 6: ...nent and if measures are not observed it will lead to serious injury or death You must follow the instructions WARNING The dangerous situation may occur and if measures are not observed it will lead t...

Страница 7: ...safety procedures These stickers must not be removed or covered Refer to the operating instructions Wear safety shoes Always wear protective gloves Wear hearing protection Keep the doors closed Turn...

Страница 8: ...es such as insufficient combustion air or non standard fuel can cause serious faults in combustion e g spontaneous combustion of carbonisation gases or flash fires which can in turn cause serious acci...

Страница 9: ...sible for the declaration of conformity according to the valid guideline s for the product and will need to issue a corresponding declaration for the device This person will then assume all of the rig...

Страница 10: ...ith regional regulations The same limits apply for the permitted water content of sawdust as for wood chips NOTICE For fuels with a water content W30 the boiler s rated heat output can only be guarant...

Страница 11: ...he permitted fuels 2 4 3 Qualification of operating staff CAUTION If unauthorised persons enter the Boiler room Risk of personal injury and damage to property r The operator is responsible for keeping...

Страница 12: ...procedure r Switch off the main switch and let the boiler cool down 3 SAFETY OVERLOAD SWITCHES MOTOR PROTECTION SWITCHES RESIDUAL CURRENT PROTECTIVE DEVICES RCD Switch off the related component in the...

Страница 13: ...rge is deactivated r Turning the selector switch past the 0 position engages the locking lever The switch can be locked with a padlock to prevent it from being switched on again On completion of the m...

Страница 14: ...el types are used Non standard fuels can cause serious faults in combustion e g spontaneous combustion of carbonisation gases flash fires which can lead to serious accidents Take the following precaut...

Страница 15: ...valves on the radiator and ensure sufficient heat dissipation from the rooms If the temperature does not drop r Contact the installer or Froling customer services 2 7 2 Smell of flue gas DANGER If yo...

Страница 16: ...ved The appropriate supervisory authority inspection agency must always be informed when installing or modifying a heating system and authorisation must be obtained from the building authorities Austr...

Страница 17: ...nts Opening to the atmosphere Weather conditions must not affect the air flow in any way e g snow and foliage Cross section area free of obstructions such as cover gratings and slats Air supply lines...

Страница 18: ...f fully demineralised filling and make up water with an electrical conductivity of up to 100 S cm is recommended in accordance with EN 14868 Advantages of low salt or fully demineralised water Complie...

Страница 19: ...ions caused by changes in the hot water temperature Two main systems are used Compressor controlled pressure maintenance In compressor controlled pressure maintenance units a variable air cushion in t...

Страница 20: ...this ensures a continuous supply of fuel in the ideal output range of the boiler For the correct dimensions of the storage tank and the line insulation in accordance with NORM M 7510 or guideline UZ37...

Страница 21: ...es Electrical installation Installation of water pipes Connect flue gas including all insulation work Work must comply with local fire protection regulations The operator must ensure that at least 50...

Страница 22: ...pping Boiler off at the mode icon The boiler follows the shutdown procedure and switches to Switched off OFF status r turn off the boiler s main switch r turn off the main switch on the expansion swit...

Страница 23: ...th a rotary agitator If the rotary agitator head is already free from material and the rotary agitator arms spring blades are extended the feeder unit must be active until the rotary agitator arms spr...

Страница 24: ...el store can be filled as follows r Switch off the boiler by tapping Boiler off at the mode icon and allow to cool for at least two hours r Close all openings to the store to seal out dust r Blow the...

Страница 25: ...heating mode in the quick selection menu For separate drive r Tap On in Bunker filling rotary agitator during manual operation The rotary agitator head runs for approx 3 minutes r Wait until the rotar...

Страница 26: ...ess Filling the storeroom by moving the slide rods Only move the slide rods in compliance with the following instructions r Fuel quantity of at least 30 cm on the slide rods r Do not drive on the wedg...

Страница 27: ...storage room NOTICE In systems with a second rotary valve the filling process can also take place when the boiler is switched on 4 2 8 Loading fuel in a store space with an inclined screw discharge u...

Страница 28: ...gitator This is not a malfunction but occurs due to the nature of the system This effect is amplified when the wood chips are compressed Tips for better emptying Use suitable wood chips in terms of mo...

Страница 29: ...h the boiler on by tapping Boiler ON Automatic mode is active The heating system is controlled via the controller according to the selected mode in automatic mode r For other modes press the relevant...

Страница 30: ...ble Before turning off the main switch r Switch boiler off by tapping Boiler OFF The boiler follows the shutdown procedure and switches to Switched off OFF status after the cleaning cycle r Turn off t...

Страница 31: ...startup of the system and severe burns from hot parts and the flue gas pipe When working on the system r always wear protective gloves r only operate the boiler using the handles provided r switch of...

Страница 32: ...mmend that you keep a maintenance book in accordance with NORM M7510 of the Technical Directive for Fire Prevention TRVB NOTICE As well as the cleaning and maintenance tasks explained in these instruc...

Страница 33: ...enance tasks Included in delivery 1 Flat scraper 2 Stoking rod 3 Cleaning brush 54 4 Key for Lambda probe door mountings The following items are not included in the delivery 5 Spanner or box wrench AF...

Страница 34: ...C If water is dripping from the discharge pipe r Clean the discharge safety device in accordance with the manufacturer s instructions or have it checked replaced by the installer if necessary 5 3 3 Ch...

Страница 35: ...controller flap r Check that the draught controller flap moves freely 5 3 7 General weekly inspection r Check all components of the boiler for cleanliness and clean if necessary r Carry out acoustic t...

Страница 36: ...r off The boiler follows the shutdown procedure and switches to Switched off OFF status 5 4 1 Ash container for combustion chamber optional NOTICE The current fill level of the ash container can also...

Страница 37: ...er r Pull out the ash container r Push the coupling cap onto the ash container r Take the ash container to the emptying point and empty it Pay attention to the weight of the ash container Replace the...

Страница 38: ...off OFF status r switch off the main switch and take precautions to prevent accidental switching on r allow the boiler to cool off for at least 1 hour r once all of the tasks have been completed turn...

Страница 39: ...a flat scraper push the ash deposits on the upper side of the vault towards the rear The ash will fall down into the burning chamber Cleaning the combustion chamber r Open the burning chamber door r...

Страница 40: ...he primary air slot with a suitable tool e g screwdriver The primary air slots must be free from obstructions r Turn on the main switch r Activating the moving grate and ash removal screws in manual m...

Страница 41: ...on FGR duct 44 Cleaning the Lambda probe 43 Checking the heat exchanger 44 Cleaning the flue gas temperature sensor 43 Cleaning the area under the moving grate 45 approx 3 000 h Cleaning the combustio...

Страница 42: ...up of the system and severe burns from hot parts and the flue gas pipe When working on the system r always wear protective gloves r only operate the boiler using the handles provided r switch off the...

Страница 43: ...se sharp objects or compressed air to clean the Lambda probe r Screw the Lambda probe back on again by hand IMPORTANT The seal surface of the bushing C must lie flat on the sleeve after assembly Clean...

Страница 44: ...boxes B r Check the FGR duct and clean using an ash vacuum if necessary Checking the heat exchanger Pos E Periodic inspection and cleaning 41 r Loosen the star shaped knobs and open the reversing cham...

Страница 45: ...pening of the moving grate at the back of the boiler r Check the area under the moving grate and ash rakes for deposits Clean where necessary r Check the grate grate shafts and grate bearings for wear...

Страница 46: ...rtup of the system and severe burns from hot parts and the flue gas pipe When working on the system r always wear protective gloves r only operate the boiler using the handles provided r switch off th...

Страница 47: ...nt of the seal is broken r The seal is no longer guaranteed r Retighten the door fastening or replace the fibre glas seal or ceramic packing Checking the seal of the reversing chamber door Pos I Perio...

Страница 48: ...t both the top and the bottom between the door and the boiler r Close the door r Try to pull out the sheet of paper If the paper cannot be removed door is tightly sealed If the paper can be removed do...

Страница 49: ...sticky tape 1 for example r Loosen the screws on the bracket 2 r Carefully remove the burning chamber temperature sensor if necessary clean carefully r When all tasks in the burning chamber have been...

Страница 50: ...lean the bottom of the upper vault using the cleaning brush A r Carefully clean the side walls using the flat scraper B r Check the fireclay elements for wear r Remove any ash which has fallen down r...

Страница 51: ...tube r Clean the sensor with a fine cloth r Check that the spacer tube is clear r Insert the burning chamber overpressure monitor and secure loosely with fixing screws Cleaning the FGR blower fan Pos...

Страница 52: ...y clean the running wheel and coil of the induced draught fan with a brush Lubricating the bearings r Grease the bearings of the screws and the drives at the correct points Checking the flue gas pipe...

Страница 53: ...filter and the vent filter sets Recommended procedure for oil change r Move all hydraulic cylinders to the end stop This will expel all the oil r Drain off or pump off the oil from the hydraulic unit...

Страница 54: ...t r There must be a suitable measuring port in the straight flue gas pipe for the measurement The measuring port must be twice the flue gas pipe diameter away from the last upstream bend If the measur...

Страница 55: ...long trouble free service life for your heating system It will ensure that your system stays environmentally friendly and operates efficiently and cost effectively In the course of this maintenance th...

Страница 56: ...rts will invalidate the guarantee r Only replace components or parts with original replacement parts 5 10 Disposal information 5 10 1 Disposal of the ash r The ash should be disposed of in accordance...

Страница 57: ...ower failure When the power supply has been restored the boiler returns to the previous mode and is controlled according to the specified program r After a power failure check whether the STL high lim...

Страница 58: ...ype of fault Character Boiler behaviour WARNING YELLOW warning sign Message with YELLOW background In case of warnings the boiler initially continues controlled operation giving the option of resolvin...

Страница 59: ...B1580122_en Operating instructions Lambdamat LM 650 750 1500 59 Notes...

Страница 60: ...a e 6 85609 Aschheim 49 0 89 927 926 0 info froeling com Froling srl Via J Ressel 2H I 39100 Bolzano BZ 39 0 471 060460 info froeling it Froling SARL 1 rue Kellermann F 67450 Mundolsheim 33 0 388 193...

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