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S

TARTING

UP

© frifri Aro SA

4 - 1

OM - 1.0 - 25.10.2004

4.

Starting up

4.1

General

4.2

Initial commissioning following installation

1.

Carry out the necessary checks and preparatory work.

2.

Prepare frying liquid for the frying process (see Section «5. Operation, 5 - 1»).

ADVICE
•

Carry out the start-up procedure which is displayed in your specific case.

•

The start-up procedure includes all work which is required before the actual frying process.

•

You can find the operating instructions for the frying process in Section «5. Operation, 5 - 1».

CAUTION
•

Remove any remains of packaging which are still around.

•

Clean the deep fryer and the accessories, which accompany the delivery, with a non-caustic clean-
ing agent, which is permitted for the food area.

•

Check that the deep fryer is correctly levelled and is firmly fixed to the floor, wall or within a combi-
nation unit.

•

Check that the deep fryer is correctly connected to the mains power circuit - by direct cabling or by
a power plug.

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Содержание Basic 211

Страница 1: ...Installation and user manual Basic Business Linie ...

Страница 2: ...to the receiver remains the property of the firm frifri Aro SA at all times The contents must never be communicated to or made accessible to third parties without the explicit approval of frifri Aro SA This operating manual must be read and used by every person who works with or on this free standing deep fryer In particular each of these persons must be familiarized with the safety regulations ...

Страница 3: ...dvice 2 1 2 1 1 Warning symbols used depending upon country 2 1 2 1 2 Mounting positions of warning symbols depending upon country 2 2 2 1 3 Safety instructions in the operating manual 2 2 2 2 Basic safety regulations 2 3 2 2 1 Specified use of the free standing deep fryer 2 3 2 2 2 Specific dangers and instructions 2 4 2 2 3 Personnel safety 2 5 2 3 Safety equipment 2 6 2 3 1 General 2 6 2 3 2 Ma...

Страница 4: ...odel 5 7 5 3 Frying basket lift option 5 10 5 3 1 Basic model 5 10 5 3 2 Business models 5 10 5 4 Drain out frying oil 5 11 5 4 1 Basic and Business models 5 11 5 5 Frying oil pump option 5 12 5 5 1 Pump out frying oil Basic model 5 12 5 5 2 Pump out frying oil Business models 5 16 5 6 Programming 5 20 5 6 1 Basic model 5 20 5 6 3 Business model 5 21 5 7 List of frying temperatures and times 5 22 ...

Страница 5: ...s 6 1 6 1 1 2 Frying oil exchange intervals 6 2 6 1 1 3 Service 6 2 6 2 Periodic checks 6 3 6 3 Cleaning 6 4 6 3 1 Cleaning work 6 4 7 Fault rectification 7 1 7 1 Check list for fault finding 7 1 7 2 Safety thermostat 7 2 8 Shutting down and storage 8 1 9 Packing and transport 9 1 10 Disposal 10 1 11 Spare parts list ordering supplementary documents 11 1 ...

Страница 6: ...5 10 2004 1 Description 1 1 Construction 1 1 1 External construction of Basic model 1 Retaining block 2 Tilting mechanism 3 Frying basket holder 4 Frying basket 5 Door 6 Submerged heater 7 Frying vessel cover 8 Control panel 1 8 2 4 7 6 5 3 ...

Страница 7: ...DESCRIPTION frifri Aro SA 1 2 OM 1 0 25 10 2004 1 1 2 Internal construction of Basic model 1 Frying oil drain tap 2 Oil catchment tank 3 Frying vessel 4 Retaining pin 1 2 3 4 ...

Страница 8: ...2004 1 1 5 External construction of Business model 1 Frying basket lift optional 2 Tilting mechanism 3 Frying basket holder 4 Frying basket 5 Operating panel upper part 6 Door 7 Submerged heater 8 Frying vessel cover 9 Display 1 9 2 3 8 7 4 5 6 ...

Страница 9: ...CRIPTION frifri Aro SA 1 6 OM 1 0 25 10 2004 1 1 6 Internal construction of Business model 1 Operating panel lower part 2 Frying oil drain tap 3 Oil catchment tank 4 Frying vessel 5 Retaining pin 1 2 3 5 4 ...

Страница 10: ...OM 1 0 25 10 2004 1 2 Accessories Certain accessories are only available as options or together with another option Frying basket Frying basket holder Special sieve Oil catchment tank Special basket Inlet nozzles with extension hose ...

Страница 11: ...e essential differences between the three basic options Basic Business Controller Rotary controller for regulating the frying oil temperature in steps of 5 C in a range from 140 to 190 C Membrane keyboard for the control functions Controller Digital control of frying oil temperature in steps of 1 C in a range from 130 to 190 C Programming knob for programming functions RS 232 connection One frying...

Страница 12: ...he inside of the door Always have this appliance identification available when making enquiries to our customer services department 20B422101 022 0110 030001 N Serial number M Year of manufacture L Optional frying basket lift data P Optional frying oil pump data F Type of foot C Type of cable B Number of frying vessels A Acoustic signalling U Type of mains connection W Type of yield S Type T Basic...

Страница 13: ...in mm H2 max mm T1 mm T2 mm T3 mm B1 mm B2 mm 211 850 900 1000 1120 650 700 860 200 360 311 850 900 1000 1120 650 700 860 300 460 411 850 900 1000 1120 650 700 860 400 560 422 850 900 1000 1120 650 700 860 400 560 Type Net weight without acces sories kg Frozen chips kg Prefried chips kg Number of con tainers Filling qty per frying basket kg Frying oil qty min l Frying oil qty max l 211 47 15 20 20...

Страница 14: ...0 60 Hz 3L N PE Standard version Three phase 3 AC 400 V 50 60 Hz 3L PE Special version Without neutral conductor 3 AC 440 V 3L PE Special version For ships 3 AC 230 V 3L PE Special version Three phase 1 AC 230 V L N PE Special version Single phase 1 2 3 4 5 L1 L2 L3 N PE 1 2 3 4 5 L1 L2 L3 PE 1 2 3 4 5 L1 L2 L3 PE 1 2 3 4 5 L1 L2 L3 PE L3 L3 1 2 3 4 5 L L L N PE ...

Страница 15: ...kW 15 kW 18 kW 22 kW 1 AC 230 V 32 6 A 39 1 A 3 AC 230 V 18 8 A 22 6 A 27 6 A 32 A 37 65 A 37 65 A 3 NAC 400 V 10 8 A 13 A 15 8 A 20 A 21 7 A 21 7 A 26 A 31 6 A 3 AC 400 V 10 8 A 13 A 15 8 A 20 A 21 7 A 21 7 A 26 A 31 6 A 3 AC 440 V 9 9 A 11 8 A 14 5 A 16 A 19 7 A 19 7 A 23 6 A 28 9 A Type No of cables Cable length m Plug 211 1 2 No 311 1 2 No 411 1 2 No 422 1 or 2 2 No Type Min temp C Max temp C ...

Страница 16: ...t work on electrical installations Follow the specific technical safety instructions Always disconnect the deep fryer from the mains power before carrying out work on electrical instal lations Hot surfaces hot internal components Warning of heat which can lead to injuries Always allow hot surfaces to cool down before carrying out work on these components or wear heat resistant gloves Hot frying oi...

Страница 17: ...ed with the signal word WARNING ADVICE The manufacturer has mounted warning symbols stickers at all the relevant positions on the deep fryer before delivery If during operation or within the scope of cleaning work any of these warning symbols become de tached the operator of the deep fryer is obliged to apply these warning symbols again immediately WARNING A warning advises of a high level of dang...

Страница 18: ...p fryer is exclusively authorized for supervised operation Any other use of the deep fryer is regarded as non specified The observance of the operating manual and the following of the maintenance and repair instructions from the manufacturer are also part of the specified use CAUTION The CAUTION symbol highlights important instructions Non observance of these instructions can lead to damage to the...

Страница 19: ... the frying oil level must not go above the upper oil level mark There is a danger of overflowing or frothing over Used contaminated frying oil is increasingly likely to ignite and also tends to froth over If the frying oil ignites never try to quench it with water but instead immediately put on the frying vessel cover or use a fire extinguisher with a special filling halon or use a quenching cove...

Страница 20: ...WARNING Never change or remove safety devices Do not switch off safety devices by making changes to the deep fryer Never remove warning symbols which may have been fitted to the deep fryer depending upon country Immediately replace missing or defective warning symbols WARNING Never operate the deep fryer in a damaged condition Report immediately any irregularities especially those which affect saf...

Страница 21: ...rning symbols applied to the deep fryer depending upon the country it is also fitted with the following safety equipment Main switch Safety contactors Safety thermostat 2 3 2 Main switch The main switch disconnects the deep fryer from the mains and connects it up again Basic Business Main switch Main switch ...

Страница 22: ... rectives of the authorized personnel with respect to his operation 2 4 2 2 Operator of the deep fryer He is responsible for the following work He sets up the deep fryer for the current food to be fried or converts it when he wishes to process food other than that for which the supplier had set up the deep fryer when it was delivered He loads the deep fryer with the food to be fried He starts up t...

Страница 23: ...rvicing of the deep fryer and have the necessary qualifications from their tasks Servicing work on the electrical equipment of the deep fryer may only be carried out according to the electrotechnological regulations by electrical specialists or by trained personnel under the leadership and supervision of an electrician 2 5 Duty of maintenance The owner operator is obliged to clean and maintain the...

Страница 24: ...isplay elements 3 1 Pushbuttons individual lamps and displays 3 1 1 Basic model 1 Membrane switch On Off green LED 2 Rotary knob Frying oil temperature 3 Membrane switch Safety thermostat red LED 4 Membrane switch Frying oil pump green LED 5 FMC position Fat Melting Cycle 1 5 2 4 3 ...

Страница 25: ...e switch On Off green LED 2 Membrane switch Safety thermostat red LED 3 Membrane switch Programs 1 to 5 start frying cycle 4 Display alphanumeric display pictograms 5 Membrane switch Frying oil pump green LED 6 Membrane switch Frying basket lift green LED 7 Rotary switch Programming 3 4 1 2 5 6 7 ...

Страница 26: ...ng time or current count down time Holding temperature and current oil temperature C F Status shake time Chip frying program Acoustic warning End of frying process with buzzer Chicken frying program Frying oil pump running Fish frying program Error thermoelement Dessert frying program Error overheating Spring rolls frying program Error thermoelement Display together with frying time Maintenance re...

Страница 27: ... which is required before the actual frying process You can find the operating instructions for the frying process in Section 5 Operation 5 1 CAUTION Remove any remains of packaging which are still around Clean the deep fryer and the accessories which accompany the delivery with a non caustic clean ing agent which is permitted for the food area Check that the deep fryer is correctly levelled and i...

Страница 28: ...n disconnected from the power circuit if the safety thermostat has triggered the safety thermostat has been reset Restarting after a malfunction assumes that the deep fryer has been disconnected from the power circuit if necessary if the maintenance request spanner has appeared on the display after switching on off the maintenance request spanner is still displayed a service technician has rectifi...

Страница 29: ...at melting cycle FMC starts when the rotary switch is turned to the position FMC End temperature 85 C Immediately turning up to the frying tempera ture then does not lock out the fat melting cycle FMC Fat melting cycle FMC starts automatically End temperature 60 90 C according to the program Immediately turning up to the frying temperature then does not lock out the fat melting cycle FMC 4 Ready f...

Страница 30: ...hermostat 3 If necessary activate the fat melting cycle FMC 4 Set desired frying temperature 5 Immerse products to be fried and carry out frying Detailed sequence Step Display setting Explanation 1 Switch on deep fryer 2 If necessary reset the safety thermostat 3 If necessary activate the fat melting cycle FMC 4 Set desired frying temperature 5 Carry out frying ...

Страница 31: ...ying temperature has not yet been reached only the frying time is shown 8 When the frying temperature has been reached the frying cycle begins 9 The frying temperature the Count down time and the hourglass are displayed 10 The signals shake according to the programmed time Display of bell and frying basket 11 Termination of signals by pressing the membrane switch marked Program X Sound and symbols...

Страница 32: ...setting Explanation 1 Switch on deep fryer 2 If necessary reset the safety thermostat 3 The fat melting cycle FMC starts automatically 4 Press for example the membrane switch Program 1 There appears the symbol for the frying program with preset frying temperature and frying time ...

Страница 33: ...ic and visual signals shake according to the programmed time Display of bell and frying basket Termination of signals by pressing once the mem brane switch marked Program 1 Sound and symbols disappear 8 At the end of the frying cycle an acoustic signal is heard The bell symbol is shown The Count down time stands at 00 00 Termination of signals by pressing once the mem brane switch marked Program 1...

Страница 34: ...e is taking place then the frying basket lift is controlled according to the frying program Step Display setting Explanation 9 Press the membrane switch Program 1 to carry out the same frying cycle again The frying cycle starts 10 If no frying activity is carried out within 20 minutes the deep fryer goes into Stand by mode The display shows the fat melting cycle FMC Membrane switch Display setting...

Страница 35: ...rying oil drain tap 5 Empty oil catchment tank and push back in Wear protective clothing gloves and safety glasses 6 Clean frying vessel as necessary 7 Return any oil which can still be used to the frying vessel and top up with new frying oil to the required filling level as necessary ADVICE The procedure described in the following is also valid in the general sense for exchanging the frying oil o...

Страница 36: ...o the frying oil pump cannot be operated Comfort and Business models If a programmed frying cycle is in operation the frying oil pump cannot be operated 5 5 1 Pump out frying oil Basic model 1 Ensure that the rotary knob is set to zero 2 Allow frying oil to cool only as far as necessary so that it remains liquid not higher than 175 C 3 Open frying oil drain tap and allow frying oil to run from fry...

Страница 37: ... until the flushing procedure has been completed and the whole quantity of frying oil has been pumped over to the external oil catchment container 7 Tilt down the submerged heater as necessary CAUTION Do not allow frying oil pump to run dry If the frying oil pump inadvertently runs dry it will be switched off automatically by the controller af ter 3 minutes to avoid damage Membrane switch Display ...

Страница 38: ...2004 8 Close frying oil drain tap 9 If the frying oil has to be pumped back from the oil collection container into the frying vessel remove the extension hose from the deep fryer and from the inlet nozzle Place the inlet nozzle on the coupling ...

Страница 39: ...ped into the frying vessel and if necessary interrupt or terminate the pumping process by pressing the membrane switch again 11 Remove inlet nozzle CAUTION Do not allow frying oil pump to run dry If the frying oil pump inadvertently runs dry it will be switched off automatically by the controller af ter 3 minutes to avoid damage Membrane switch Display setting ...

Страница 40: ...g cycle is in progress 2 Allow frying oil to cool only as far as necessary so that it remains liquid not higher than 175 C 3 Open frying oil drain tap and allow frying oil to run from frying vessel into the oil catchment tank 4 Fit extension hose onto inlet nozzle and connect one end of the extension hose to the deep fryer ...

Страница 41: ... the whole quantity of frying oil has been pumped over to the external oil catchment container As long as the frying oil pump is in operation the symbol Frying oil pump running is shown on the display 7 Tilt down the submerged heater as necessary CAUTION Do not allow frying oil pump to run dry f the frying oil pump inadvertently runs dry it will be switched off automatically by the controller afte...

Страница 42: ...2004 8 Close frying oil drain tap 9 If the frying oil has to be pumped back from the oil collection container into the frying vessel remove the extension hose from the deep fryer and from the inlet nozzle Place the inlet nozzle on the coupling ...

Страница 43: ... or terminate the pumping process by pressing the membrane switch again As long as the frying oil pump is in operation the symbol Frying oil pump running is shown on the display 11 Remove inlet nozzle CAUTION Do not allow frying oil pump to run dry If the frying oil pump inadvertently runs dry it will be switched off automatically by the controller af ter 3 minutes to avoid damage Membrane switch ...

Страница 44: ... cannot be programmed Control element Explanations Membrane switch Program Press once to enter programming mode Programming knob Press Entry into programming mode Confirmation to change the parameter Confirmation of changed parameter Turn Selection of parameter to change Change value of currently selected parameter ...

Страница 45: ...text dig its 4 Turn programming knob to select the parameter to be changed 5 Press programming knob once to access the parameter for the change for values see Section 5 7 List of frying temper atures and times 5 22 Change the value by turning the programming knob 6 Press the programming knob once to save the changed parameter 7 To change another parameter start again at 3 Control element Explanati...

Страница 46: ...tatoes deep frozen 180 2 40 5 Potato croquettes deep frozen 180 2 40 6 Rösti croquettes deep frozen 180 2 40 7 Curly chips deep frozen 180 2 40 8 Quick chips deep frozen 180 0 40 9 Crispy chips deep frozen 180 0 40 Item Product Remarks Frying oil temperature C Basic frying time min sec frifri Customer frifri Customer 1 Calamari In beer batter deep frozen 180 2 30 2 Fish fingers Breadcrumb coated d...

Страница 47: ... coated non processed meat deep frozen 170 5 00 3 Chicken wings Natural deep frozen 180 7 00 Item Product Remarks Frying oil temperature C Basic frying time min sec frifri Customer frifri Customer 1 Cauliflower florets In beer batter deep frozen 170 1 50 2 Broccoli florets In beer batter deep frozen 170 1 50 3 Courgette strips In beer batter deep frozen 170 1 50 Item Product Remarks Frying oil tem...

Страница 48: ... Remarks Frying oil temperature C Basic frying time min sec frifri Customer frifri Customer 1 Tommes cheese Breadcrumb coated 170 2 00 Item Product Remarks Frying oil temperature C Basic frying time min sec frifri Customer frifri Customer 1 Bananas Coated with coconut fresh 180 1 30 2 Apple tarts In batter deep frozen 180 2 10 ...

Страница 49: ...nce intervals 6 1 1 1 Cleaning intervals Cleaning area Daily Monthly External surfaces and covers n Control panel incl all control elements and displays n Inlet nozzles option n Frying vessels n Frying vessel cover n Frying basket n Frying basket holder n Frying basket lift option n Internal surfaces and covers n Connecting cable n Oil catchment container n Oil catchment container external option ...

Страница 50: ...fryer in fast food use more than 12 hrs day 1 Intermediate service Intermediate service Intermediate service 2 Intermediate service Intermediate service Basic service 3 Intermediate service Basic service Intermediate service 4 Intermediate service Intermediate service Basic service 5 Basic service Intermediate service Intermediate service 6 Intermediate service Basic service Basic service 7 Interm...

Страница 51: ...LED lighting capability n Oil catchment container cleanliness filling level n Frying oil quality according to hygiene regulations n Frying vessels cleanliness settled frying residues n Optional frying basket lift function n Optional frying oil pump function n Optional inlet nozzles cleanliness function blockages sealing after placing on n Programming knob cleanliness fixing function n Submerged he...

Страница 52: ...ith damp cloth Control panel incl all control elements and displays Clean with damp cloth Inlet nozzles option Cleaning agent hot water Frying vessels Cleaning agent hot water Frying basket Dishwashing hot water Frying basket holder Dishwashing hot water Frying oil vessel cover Dishwashing hot water Internal surfaces and covers Clean with damp cloth Connecting cables Clean with damp cloth Oil catc...

Страница 53: ...ep fryer stops the heating and frying process The frying oil level is too low The thermostat is defect Top up with sufficient frying oil Replace thermostat Thermoelement The deep fryer stops the heating and frying process The thermal element con nection cables have been con nected the wrong way round Connect the thermoelement correctly Can only be localized by a service technician The deep fryer i...

Страница 54: ...t by the safety thermostat CAUTION The control thermostat is defective Part of the cable connection to the control thermostats is defective or has come loose Part of the cable connection is not connected or falsely connected to the control thermostats A power failure mains has occurred The frying oil temperature is too high The heating elements are heating dry i e no frying liquid is present Too l...

Страница 55: ...n frying oil see Section 5 4 Drain out frying oil 5 11 and Section 5 5 Frying oil pump option 5 12 WARNING The work of shutting down and storing the deep fryer may only be carried out by personnel who are authorized to carry out such work They must fulfil the qualification and training requirements for service personnel according to Section 2 Safety regulations 2 1 CAUTION Be sure to follow the lo...

Страница 56: ...all lines emptied frying vessel and oil catch ment tanks emptied frying baskets removed as necessary and fix to the transport base WARNING Only personnel with shipping and transport experience are authorized to carry out the packing and transportation of the deep fryer The safety regulations in Section 2 Safety regulations 2 1 must be strictly followed CAUTION Be sure to follow the local regulatio...

Страница 57: ... the necessary qualifications and training may carry out the dismantling and disposal of the deep fryer service personnel according to Section 2 Safety regulations 2 1 The safety regulations in Section 2 Safety regulations 2 1 must be strictly followed CAUTION Be sure to follow the local regulations for handling frying oils disposal water pollution regulations etc ADVICE Your local authority can p...

Страница 58: ...s established that spare parts which were not specific to the deep fryer and were not made by frifri Aro SA have been installed then the remaining guarantee period of the appliance becomes invalid The firm of frifri aro SA declines any form of liability if it is established in a case of product liability that spare parts which were not frifri aro SA products made specifically for the deep fryer ha...

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