background image

2.4.2 EVAPORATOR/CONDENSER

1. Remove the cabinet.
2. Discharge the refrigerant by using a refrigerant

recovery system.

3. Remove the air guide upper. (Refer to Section

2.2.1)

4. After discharging the refrigerant completely,

unbraze the interconnecting tube at the proper
connections.

5. Remove the proper coil.
6. Re-install by referring to the procedures above.

2.4.3 CAPILLARY TUBE

1. Remove the cabinet.
2. Discharge the refrigerant by using a refrigerant

recovery system.

3. Remove the air guide upper. (Refer to Section

2.2.1)

4. After discharging the refrigerant completely,

unbraze the interconnecting tube of the capillary
tube.

5. Remove the capillary tube.
6. Re-install by referring to the procedures above.

NOTES

Replacement of the refrigeration cycle. 

1. When replacing the refrigeration cycle, be sure to

discharge the refrigerant by using a refrigerant
recovery system.

2. After discharging the unit completely, remove the

desired components, and unbraze the pinch-off
tubes. 

3. Solder service valves into the pinch-off tube ports,

leaving the valves open. 

4. Solder the pinch-off tubes with service valves.  
5. After completing the above procedures, the valve

must be closed and left in place on the system for
any subsequent procedures.

6. Evacuate as follows: 

6-1. Connect the vacuum pump, as illustrated in 

figure 21A. 

6-2. Start the vacuum pump. Slowly open manifold

valves A and B with two full turns counter-
clockwise and leave the valves closed. 
The vacuum pump is now pulling through
valves A and B up to valve C by means of
manifold and the entire system. 

CAUTION : If high vacuum equipment is used,
just crack valves A and B for a few minutes, then
open slowly with the two full turns counterclock-

wise. This will keep oil from foaming and being
drawn into the vacuum pump. 

6-3. Operate the vacuum pump for 20 to 30 min-

utes, until 600 micron vacuum is obtained. 
Close valves A and B and observe vacuum
gauge for a few minutes. 
A rise in pressure would indicate a possible
leak or moisture remaining in the system. 
With valves A and B closed, stop the vacuum
pump. 

6-4. Remove the hose from the vacuum pump and

place it on the charging cylinder. See figure
21B. Open valve C. 
Discharge the line at the manifold connection. 

6-5. The system is now ready for final charging. 

7. Recharge as follows: 

7-1. Refrigeration cycle systems are charged from

the high-side. If the total charge cannot be put
in the high-side, the balance will be put in the 
suction line through the access valve which is
installed as the system is opened. 

7-2. Connect the charging cylinder as shown in fig-

ure 21B. With valve C open, discharge the
hose at the manifold connection. 

7-3. Open valve A and allow the proper charge to

enter the system. Valve B is still closed. 

7-4. If more charge is required, the high-side will

not take it. Close valve A. 

7-5. With the unit running, open valve B and add

the balance of the charge. 
a. Do not add the liquid refrigerant to the low-

side. 

b. Watch the low-side gauge, allow pressure to

rise to 30 lbs. 

c. Turn off valve B and allow the pressure to

drop. 

d. Repeat steps b. and c. until the balance of

the charge is in the system. 

7-6. When the unit is operating correctly, use the

pinch-off tool with the unit still running and 
clamp on the pinch-off tube. Using a tube cut-
ter, cut the pinch-off tube about 2 inches from
the pinch-off . Use sil-fos solder and solder
the pinch-off tube closed. Turn off the unit,
allow unit to sit for a while and then test the 
leakage of the pinch-off connection. 

—10—

Содержание ZStar ZQ05B10

Страница 1: ...Room Air Conditioner Service and Parts Manual ZStar ZQ05 ZQ07 06 05 ZQ05B10 ZQ07B10...

Страница 2: ...1 AIR GUIDE UPPER 6 2 2 2 ORIFICE TURBO FAN AND FAN 6 2 2 3 MOTOR 7 2 2 4 AIR GUIDE 7 2 3 ELECTRICAL PARTS 7 2 3 1 OVERLOAD PROTECTOR 7 2 3 2 COMPRESSOR 8 2 3 3 CAPACITOR 8 2 3 4 THERMOSTAT 8 2 3 5 RO...

Страница 3: ...THE SIMPLE INSTALLATION AND SERVICE BUILT IN ADJUSTABLE THERMOSTAT WASHABLE ONE TOUCH FILTER COMPACT SIZE 1 2 SPECIFICATIONS MODELS ITEMS COOLING CAPACITY BTU h 5 100 6 500 POWER SUPPLY Phase V Hz 1...

Страница 4: ...d lead and each exposed metallic part on the equipment at all position except Off of the ROTARY SWITCH 4 The value should be over 1 M CAUTION After switching the air conditioner from Cool to Off or Fa...

Страница 5: ...the cabinet to the base pan and condenser See Figure 3 4 Lift the cabinet from the unit 5 Re install by referring to the procedures above 2 1 3 CONTROL PANEL 1 Disconnect the unit from the power sour...

Страница 6: ...ction 2 1 2 4 Remove the control panel Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove 2 screws that secure the base pan to condenser See Figure 7 7 Remove screw th...

Страница 7: ...2 1 2 4 Remove the control panel Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove the compressor turbo fan fan and shroud Refer to Section 2 2 2 7 Remove the motor R...

Страница 8: ...crew which fastens the capacitor clamp 5 Remove all the leads of capacitor terminals 6 Re install the components by referring to the removal procedure above See Figure 15 2 3 4 THERMOSTAT 1 Remove the...

Страница 9: ...uring the clip with cord to the control board 8 Pull the power cord 9 Re install by referring to procedures above 2 4 REFRIGERANT CYCLE 2 4 1 CONDENSER 1 Remove the cabinet Refer to Section 2 1 2 2 Di...

Страница 10: ...n open slowly with the two full turns counterclock wise This will keep oil from foaming and being drawn into the vacuum pump 6 3 Operate the vacuum pump for 20 to 30 min utes until 600 micron vacuum i...

Страница 11: ...seal leak detector tubing cutter hand tools to remove components and service valve B A B A B A COMPOUND GAUGE SEE INSETS BELOW CAPILLARY TUBE EVAPORATOR LOW PRESSURE SIDE COMPRESSOR CONDENSER HIGH PR...

Страница 12: ...TING GUIDE 3 1 OUTSIDE DIMENSIONS unit mm in 370 14 9 16 312 12 1 4 370 14 9 16 312 12 1 4 29 1 5 32 120 4 3 4 27 5 1 3 32 346 13 5 8 472 18 9 16 42 1 21 32 42 1 21 32 155 6 3 32 12 0 4 1 16 472 18 9...

Страница 13: ...TOR COMPRESSOR ROOM AIR HEAT LOAD CAPILLARY TUBE LIQUID REFRIGERANT LIQUID OUTLET VAPOR INLET COMPLETE LIQUID BOIL OFF POINT SUCTION LINE COOL LOW PRESSURE VAPOR LIQUID PRESSURE DROP DISCHARGE LINE NO...

Страница 14: ...erence of inlet outlet air 55 59 F 13 15 C Replacement of unit if the unit is beyond repair Check outdoor coil heat exchanger and fan operation Check heat load increase Check cold air circulation for...

Страница 15: ...sor capacitor Replacement of compressor Motor damaged Irregular motor insulation Irregular motor resistance Check circuit breaker and fuse Gas leakage of capillary bulb on thermostat Check control swi...

Страница 16: ...r Discharge Test capacitor capacitor before testing Replace if not within 10 of manufacturer s rating Replace if shorted open or damaged Will not rotate Fan blade hitting shroud or blower wheel hittin...

Страница 17: ...uity refer to the for terminal identification Replace the switch if the circuit is open Thermostat Check the position of knob If not at the coldest setting advance the knob to this setting and restart...

Страница 18: ...crease causing the compressor to cycle Straighten the fins or replace the coil Capacitor Test the capacitor Wiring Check the terminals If loose repair or replace Refrigeration system Check the system...

Страница 19: ...BL BK POWER INPUT BK BR Plain WH BL Ribbed GN GN YL RD BL YL OR BR 4 6 8 1 3 5 7 BL RD BK BR WIRING DIAGRAM SYNC M S C 3 4 POWER CORD ASSY FAN MOTOR COMPRESSOR ROTARY SWITCH THERMOSTAT CAPACITOR OVERL...

Страница 20: ...149410 147581 147582 2 147582 1 135313 352390 135312 130410 359012 W48602 354210 349480 352380 149980 559011 346811 554030 W48602 130910 266003 264110 269310 W0CZZ 249950 135500 550140 554160 567502 3...

Страница 21: ...MECH A C 264110 67300017 POWER CORD ASSEMBLY 266003 67300500 SWITCH ROTARY 269310 67300400 THERMOSTAT ASSEMBLY 346811 67303027 MOTOR ASSEMBLY SINGLE 349480 67303410 ORIFICE 352111 67302119 TUBE ASSEMB...

Страница 22: ...264110 67300017 POWER CORD ASSEMBLY 266003 67300500 SWITCH ROTARY 269310 67300400 THERMOSTAT ASSEMBLY 346811 67303026 MOTOR ASSEMBLY SINGLE 352380 67302726 AIR GUIDE 352390 67302727 AIR GUIDE ASSEMBLY...

Страница 23: ...23 MEMO...

Страница 24: ...ost Office Box 1540 4200 N Pan Am Expressway San Antonio Texas 78295 1540 210 357 4400 FAX 210 357 4490 FRIEDRICH AIR CONDITIONING CO Visit our web site at www friedrich com Use Factory Certified Part...

Отзывы: