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2.4.2 EVAPORATOR

1. Remove the cabinet.
2. Discharge the refrigerant by using a refrigerant

recovery system.

3. Remove the air guide upper. (Refer to Section

2.2.1)

4. After discharging the refrigerant completely,

unbraze the interconnecting tube at the condenser 
connections.

5. Remove the evaporator.
6. Re-install by referring to the procedures above.

2.4.3 CAPILLARY TUBE

1. Remove the cabinet.
2. Discharge the refrigerant by using a refrigerant

recovery system.

3. Remove the air guide upper. (Refer to Section

2.2.1)

4. After discharging the refrigerant completely,

unbraze the interconnecting tube of the capillary
tube.

5. Remove the capillary tube.
6. Re-install by referring to the procedures above.

NOTES

Replacement of the refrigeration cycle. 

1. When replacing the refrigerating cycle, be sure to

discharge the refrigerant by using a refrigerant
recovery system.

2. After discharging the unit completely, remove the

desired components, and unbraze the pinch-off
tubes. 

3. Solder service valves into the pinch-off tube ports,

leaving the valves open. 

4. Solder the pinch-off tubes with service valves.  
5. After completing the above procedures, the valve

must be closed and left in place on the system for
any subsequent procedures.

6. Evacuate as follows: 

6-1. Connect the vacuum pump, as illustrated in 

figure 21A. 

6-2. Start the vacuum pump. Slowly open manifold

valves A and B with two full turns counter-
clockwise and leave the valves closed. 
The vacuum pump is now pulling through
valves A and B up to valve C by means of
manifold and the entire system. 

CAUTION : If high vacuum equipment is used,
just crack valves A and B for a few minutes, then
open slowly with the two full turns counter-clock-

wise. This will keep oil from foaming and being
drawn into the vacuum pump. 

6-3. Operate the vacuum pump for 20 to 30 min-

utes, until 600 micron vacuum is obtained. 
Close valves A and B and observe vacuum
gauge for a few minutes. 
A rise in pressure would indicate a possible
leak or moisture remaining in the system. 
With valves A and B closed, stop the vacuum
pump. 

6-4. Remove the hose from the vacuum pump and

place it on the charging cylinder. See figure
23B. Open valve C. 
Discharge the line at the manifold connection. 

6-5. The system is now ready for final charging. 

7. Recharge as follows: 

7-1. Rotary compressor systems are charged from

the high-side. If the total charge cannot be put
in the high-side, the balance will be put in the 
suction line through the access valve which is
installed as the system is opened. 

7-2. Connect the charging cylinder as shown in fig-

ure 21B. With valve C open, discharge the
hose at the manifold connection. 

7-3. Open valve A and allow the proper charge to

enter the system. Valve B is still closed. 

7-4. If more charge is required, the high-side will

not take it. Close valve A. 

7-5. With the unit running, open valve B and add

the balance of the charge. 
a. Do not add the liquid refrigerant to the low-

side. 

b. Watch the low-side gauge, allow pressure to

rise to 30 lbs. 

c. Turn off valve B and allow the pressure to

drop. 

d. Repeat steps B and C until the balance of

the charge is in the system. 

7-6. When the unit is operating correctly, use the

pinch-off tool with the unit still running and the
clamp on the pinch-off tube. Using a tube cut-
ter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos solder and solder
the pinch-off tube closed. Turn off the unit,
allow setting for a while and then test the leak-
age of the pinch-off connection. 

—10—

Содержание KP05A10 KP06A10

Страница 1: ...Room Air Conditioner Service and Parts Manual KP Line KP05 KP06 03 03 KP05A10 KP06A10...

Страница 2: ...FAN 6 2 2 3 MOTOR 7 2 2 4 AIR GUIDE 7 2 3 ELECTRICAL PARTS 7 2 3 1 OVERLOAD PROTECTOR 7 2 3 2 COMPRESSOR 8 2 3 3 CAPACITOR 8 2 3 4 THERMOSTAT 8 2 3 5 ROTARY SWITCH 8 2 3 6 POWER CORD 9 2 4 REFRIGERAN...

Страница 3: ...THE SIMPLE INSTALLATION AND SERVICE BUILT IN ADJUSTABLE THERMOSTAT WASHABLE ONE TOUCH FILTER COMPACT SIZE 1 2 SPECIFICATIONS MODELS ITEMS COOLING CAPACITY BTU h 5 100 5 700 POWER SUPPLY Phase V Hz 1...

Страница 4: ...2 The fan stops when the compressor stops cooling Approximately every 3 minutes the fan will turn on and sample the room air to determine if more cooling is needed TEMPERATURE SETTING 1 These buttons...

Страница 5: ...denser See Figure 3 4 Lift the cabinet from the unit 5 Re install by referring to the procedures above 2 1 3 CONTROL BOARD 1 Disconnect the unit from the power source 2 Remove the front grille Refer t...

Страница 6: ...ction 2 1 2 4 Remove the control board Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove 2 screws that secure the base pan to condenser See Figure 7 7 Remove screw th...

Страница 7: ...2 1 2 4 Remove the control board Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove the compressor turbo fan fan and shroud Refer to Section 2 2 2 7 Remove the motor R...

Страница 8: ...oss the capacitor terminals 4 Remove the screw which fastens the capacitor clamp 5 Remove all the leads of capacitor terminals 6 Re install the components by referring to the removal procedure above S...

Страница 9: ...uring the clip with cord to the control board 8 Pull the power cord 9 Re install by referring to procedures above 2 4 REFRIGERANT CYCLE 2 4 1 CONDENSER 1 Remove the cabinet Refer to Section 2 1 2 2 Di...

Страница 10: ...slowly with the two full turns counter clock wise This will keep oil from foaming and being drawn into the vacuum pump 6 3 Operate the vacuum pump for 20 to 30 min utes until 600 micron vacuum is obta...

Страница 11: ...proof seal leak detector tubing cutter hand tools to remove components and service valve B A B A B A COMPOUND GAUGE SEE INSETS BELOW CAPILLARY TUBE EVAPORATOR LOW PRESSURE SIDE COMPRESSOR CONDENSER HI...

Страница 12: ...llow a clear vertical opening of 13 from the bot tom of the sash to the window stool 2 If storm window presents interference fasten a 2 wide wood strip to the inner window sill across the full width o...

Страница 13: ...ackets behind the inner window sill with the short side of bracket as shown Use the 2 screws TYPE A provided b The bracket helps to hold unit securely in place Be sure to place bracket edge flush agai...

Страница 14: ...pening using 4 screws TYPE B to secure them as shown in Figure 31 5 INSTALL THE SASH SEAL AND SASH LOCK a Cut the sash seal TYPE E to the window width Stuff the sash seal between the glass and the win...

Страница 15: ...f potential safety hazards we strongly discourage the use of an extension cord However if you wish to use an extension cord use a CSA certified UL listed 3 wire grounding extension cord rated 15A 125V...

Страница 16: ...AIR MOTOR COMPRESSOR ROOM AIR HEAT LOAD CAPILLARY TUBE LIQUID REFRIGERANT LIQUID OUTLET VAPOR INLET COMPLETE LIQUID BOIL OFF POINT SUCTION LINE COOL LOW PRESSURE VAPOR LIQUID PRESSURE DROP DISCHARGE...

Страница 17: ...ce of inlet outlet air 55 59 F 13 15 C Replacement of unit if the unit is beyond repair Check outdoor coil heat exchanger and fan operation Check heat load increase Check cold air circulation for smoo...

Страница 18: ...ompressor capacitor Replacement of compressor Motor damaged Irregular motor insulation Irregular motor resistance Check of circuit breaker and fuse Gas leakage of feeler bulb of thermostat Check contr...

Страница 19: ...an blade hitting shroud or blower wheel hitting scroll Re align assembly Units using slinger ring condenser fans must have 0 22 0 25 inch clearance to the base If necessary shim up the bottom of the f...

Страница 20: ...diagram correct the connections Thermistor Check the TEMP control If not at the lowest number set TEMP control to this setting and restart the unit Check the continuity of the thermistor Replace the t...

Страница 21: ...crease causing the compressor to cycle Straighten the fins or replace the coil Capacitor Test the capacitor Wiring Check the terminals If loose repair or replace Refrigeration system Check the system...

Страница 22: ...5V T2A TRANS FORMER ZNR 4 3 RY COMP MAIN P W B ASM BK BK WH BK RD BL BL OLP RD MOTOR CAPACITOR F R S COMP C C H 3854A20022K WIRING DIAGRAM RY MID FUSE 1 POWER CORD ASSY 2H00677P 1 2 FAN MOTOR 4681A100...

Страница 23: ...349480 352390 1 149980 559011 346811 554030 W48602 130910 550140 554160 567502 352115 552102 352111 352113 35211A 135313 135303 152302 135312 132111 2 132111 1 159900 2 145200 159900 1 264110 238310...

Страница 24: ...SINGLE 4681A10002R 4681A10012M R 349480 ORIFICE 4948A10007A 67303405 R 352113 TUBE DISCHARGE 5210A21100A 5211A10129A 67302306 R 352115 TUBE ASSEMBLY EVAPORATOR IN 5211A10063C 67302005 R 35211A TUBE A...

Страница 25: ...25 MEMO...

Страница 26: ...26 MEMO...

Страница 27: ...st Office Box 1540 4200 N Pan Am Expressway San Antonio Texas 78295 1540 210 357 4400 FAX 210 357 4480 FRIEDRICH AIR CONDITIONING CO Visit our web site at www friedrich com P NO 3828A20207D Use Factor...

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