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2.4.2 EVAPORATOR/CONDENSER

1. Remove the cabinet.
2. Discharge the refrigerant by using a refrigerant

recovery system.

3. Remove the air guide upper. (Refer to Section

2.2.1)

4. After discharging the refrigerant completely,

unbraze the interconnecting tube at the proper  
coil connections.

5. Remove the evaporator.
6. Re-install by referring to the procedures above.

2.4.3 CAPILLARY TUBE

1. Remove the cabinet.
2. Discharge the refrigerant by using a refrigerant

recovery system.

3. Remove the air guide upper. (Refer to Section

2.2.1)

4. After discharging the refrigerant completely,

unbraze the interconnecting tube of the capillary
tube.

5. Remove the capillary tube.
6. Re-install by referring to the procedures above.

NOTES

Replacement of the refrigeration cycle. 

1. When replacing the refrigeration cycle, be sure to

discharge the refrigerant by using a refrigerant
recovery system.

2. After discharging the unit completely, remove the

desired components, and unbraze the pinch-off
tubes. 

3. Solder service valves into the pinch-off tube ports,

leaving the valves open. 

4. Solder the pinch-off tubes with service valves.  
5. After completing the above procedures, the valve

must be closed and left in place on the system for
any subsequent procedures.

6. Evacuate as follows: 

6-1. Connect the vacuum pump, as illustrated in 

figure 21A. 

6-2. Start the vacuum pump. Slowly open manifold

valves A and B with two full turns counter-
clockwise and leave the valves closed. 
The vacuum pump is now pulling through
valves A and B up to valve C by means of
manifold and the entire system. 

CAUTION : If high vacuum equipment is used,
just crack valves A and B for a few minutes, then
open slowly with the two full turns counter-clock-

wise. This will keep oil from foaming and being
drawn into the vacuum pump. 

6-3. Operate the vacuum pump for 20 to 30 min-

utes, until 600 micron vacuum is obtained. 
Close valves A and B and observe vacuum
gauge for a few minutes. 
A rise in pressure would indicate a possible
leak or moisture remaining in the system. 
With valves A and B closed, stop the vacuum
pump. 

6-4. Remove the hose from the vacuum pump and

place it on the charging cylinder. See figure
21B. Open valve C. 
Discharge the line at the manifold connection. 

6-5. The system is now ready for final charging. 

7. Recharge as follows: 

7-1. Rotary compressor systems are charged from

the high-side. If the total charge cannot be put
in the high-side, the balance will be put in the 
suction line through the access valve which is
installed as the system is opened. 

7-2. Connect the charging cylinder as shown in fig-

ure 21B. With valve C open, discharge the
hose at the manifold connection. 

7-3. Open valve A and allow the proper charge to

enter the system. Valve B is still closed. 

7-4. If more charge is required, the high-side will

not take it. Close valve A. 

7-5. With the unit running, open valve B and add

the balance of the charge. 
a. Do not add the liquid refrigerant to the low-

side. 

b. Watch the low-side gauge, allow pressure to

rise to 30 lbs. 

c. Turn off valve B and allow the pressure to

drop. 

d. Repeat steps B and C until the balance of

the charge is in the system. 

7-6. When the unit is operating correctly, use the

pinch-off tool with the unit still running and the
clamp on the pinch-off tube. Using a tube cut-
ter, cut the pinch-off tube about 2 inches from
the pinch-off. Use sil-fos solder and solder the 
pinch-off tube closed. Turn off the unit,
allow unit to sit for a while and then test the leak-
age of the pinch-off connection. 

—10—

Содержание CP05A10

Страница 1: ...Room Air Conditioner Service and Parts Manual CP05 CP06 06 05 CP05A10 CP06A10...

Страница 2: ...1 AIR GUIDE UPPER 6 2 2 2 ORIFICE TURBO FAN AND FAN 6 2 2 3 MOTOR 7 2 2 4 AIR GUIDE 7 2 3 ELECTRICAL PARTS 7 2 3 1 OVERLOAD PROTECTOR 7 2 3 2 COMPRESSOR 8 2 3 3 CAPACITOR 8 2 3 4 THERMOSTAT 8 2 3 5 RO...

Страница 3: ...THE SIMPLE INSTALLATION AND SERVICE BUILT IN ADJUSTABLE THERMOSTAT WASHABLE ONE TOUCH FILTER COMPACT SIZE 1 2 SPECIFICATIONS MODELS ITEMS COOLING CAPACITY BTU h 5 100 5 600 POWER SUPPLY Phase V Hz 1...

Страница 4: ...perature can be set within a range of 60 F to 86 F in increments of 1 F ON OFF TIMER 4 ON When the air conditioner is off it can be set to automatically come on in 1 to 12 hours from its previous sett...

Страница 5: ...denser See Figure 3 4 Lift the cabinet from the unit 5 Re install by referring to the procedures above 2 1 3 CONTROL BOARD 1 Disconnect the unit from the power source 2 Remove the front grille Refer t...

Страница 6: ...ction 2 1 2 4 Remove the control board Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove 2 screws that secure the base pan to condenser See Figure 7 7 Remove screw th...

Страница 7: ...2 1 2 4 Remove the control board Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove the compressor turbo fan fan and shroud Refer to Section 2 2 2 7 Remove the motor R...

Страница 8: ...oss the capacitor terminals 4 Remove the screw which fastens the capacitor clamp 5 Remove all the leads of capacitor terminals 6 Re install the components by referring to the removal procedure above S...

Страница 9: ...uring the clip with cord to the control board 8 Pull the power cord 9 Re install by referring to procedures above 2 4 REFRIGERANT CYCLE 2 4 1 CONDENSER 1 Remove the cabinet Refer to Section 2 1 2 2 Di...

Страница 10: ...n open slowly with the two full turns counter clock wise This will keep oil from foaming and being drawn into the vacuum pump 6 3 Operate the vacuum pump for 20 to 30 min utes until 600 micron vacuum...

Страница 11: ...seal leak detector tubing cutter hand tools to remove components and service valve B A B A B A COMPOUND GAUGE SEE INSETS BELOW CAPILLARY TUBE EVAPORATOR LOW PRESSURE SIDE COMPRESSOR CONDENSER HIGH PR...

Страница 12: ...TING GUIDE 3 1 OUTSIDE DIMENSIONS unit mm in 370 14 9 16 312 12 1 4 370 14 9 16 312 12 1 4 29 1 5 32 120 4 3 4 27 5 1 3 32 346 13 5 8 472 18 9 16 42 1 21 32 42 1 21 32 155 6 3 32 12 0 4 1 16 472 18 9...

Страница 13: ...AIR MOTOR COMPRESSOR ROOM AIR HEAT LOAD CAPILLARY TUBE LIQUID REFRIGERANT LIQUID OUTLET VAPOR INLET COMPLETE LIQUID BOIL OFF POINT SUCTION LINE COOL LOW PRESSURE VAPOR LIQUID PRESSURE DROP DISCHARGE...

Страница 14: ...erence of inlet outlet air 55 59 F 13 15 C Replacement of unit if the unit is beyond repair Check outdoor coil heat exchanger and fan operation Check heat load increase Check cold air circulation for...

Страница 15: ...sor capacitor Replacement of compressor Motor damaged Irregular motor insulation Irregular motor resistance Check circuit breaker and fuse Gas leakage of capillary bulb on thermostat Check control swi...

Страница 16: ...an blade hitting shroud or blower wheel hitting scroll Re align assembly Units using slinger ring condenser fans must have 0 22 0 25 inch clearance to the base If necessary shim up the bottom of the f...

Страница 17: ...diagram correct the connections Thermistor Check the TEMP control If not at the lowest number set TEMP control to this setting and restart the unit Check the continuity of the thermistor Replace the t...

Страница 18: ...crease causing the compressor to cycle Straighten the fins or replace the coil Capacitor Test the capacitor Wiring Check the terminals If loose repair or replace Refrigeration system Check the system...

Страница 19: ...NC 250V T2A 115V T2A TRANS FORMER ZNR 4 3 RY COMP MAIN P W B ASM BK BK WH BK RD BL BL OLP RD MOTOR CAPACITOR F R S COMP C C H 3854A20022K WIRING DIAGRAM RY MID FUSE MOTOR ASSY CAPACITOR COMPRESSOR OVE...

Страница 20: ...8602 354210 349480 352380 149980 559011 346811 554030 W48602 130910 550140 554160 567502 352115 352111 352113 35211A 135313 152302 135312 132111 2 132111 1 264110 238310 W0CZZ 249950 268714 263230 137...

Страница 21: ...ON 263230 67307806 THERMISTOR ASSEMBLY 264110 67300016 POWER CORD ASSEMBLY 267110 67307700 REMOTE CONTROLLER ASSEMBLY 268712 67307611 PWB PCB ASSEMBLY DISPLAY 268714 67307612 PWB PCB ASSEMBLY MAIN AC...

Страница 22: ...110 67300016 POWER CORD ASSEMBLY 267110 67307700 REMOTE CONTROLLER ASSEMBLY 268712 67307611 PWB PCB ASSEMBLY DISPLAY 268714 67307612 PWB PCB ASSEMBLY MAIN AC 346811 67303026 MOTOR ASSEMBLY SINGLE 3494...

Страница 23: ...23 MEMO...

Страница 24: ...ost Office Box 1540 4200 N Pan Am Expressway San Antonio Texas 78295 1540 210 357 4400 FAX 210 357 4490 FRIEDRICH AIR CONDITIONING CO Visit our web site at www friedrich com Use Factory Certified Part...

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