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HCD1010A/W, HCD1010A/W, HCD1410A/W, HCD1410A/W      

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Error faults: 

The Horizon PC board monitors various operating parameters including high pressure, auger gearmotor amperage 
limits, clogged drain, and low water alarm conditions. There are three types of errors namely “soft” (time delay) 
"hard" (reset), and “run”. 

 

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Soft errors will automatically reset after the 1 hour time delay or can be reset by cycling power.

 

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Hard errors must be reset on the control board.

 

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Run errors will give an indication of a problem, but will allow continuous normal operation.

Soft errors:

HI AMPS: The PC board monitors the amperage of the auger motor. Should the gear motor experience current 
draw above the allowable limit, the machine will shut down and the TIME DELAY and HI AMP will be illuminated. 
After the time delay the machine will restart and the TIME DELAY and HI AMP will clear.
LO WATER: During operation, the water level cycles between the normal low and normal high sensors. Should the 
water be shut off to a running machine, a soft error will occur. The error sequence is as follows: During operation, 
the water level falls to the normal low sensor, and when it does the water feed solenoid is energized. If water is not 
detected at the normal low sensor within 10 seconds, a soft error will occur. The machine will shut down, but the 
water feed solenoid will remain energized. Should water return, it will fill to the normal low sensor and the machine 
will resume normal operation. The error will clear automatically.
HI PRESSURE: Should the refrigeration pressure rise above 425 psi, the machine will shut down and the TIME 
DELAY and HIGH PRESSURE will be illuminated. After the time delay, and if the pressure has fallen back below 
the reset point of 295 psi, the machine will restart and the TIME DELAY and HIGH PRESSURE will clear.

Hard error:

DRAIN CLOG: The drain clog sensor, located in the chassis will detect the presence of water just below the top 
edge of the chassis. After the sensors are dired off, the machine must be reset on the control board to resume 
operation.

Run errors:

DRAIN CLOG: When the machine shuts down on a full bin and there has been 30 minutes of cumulative 
compressor run time, the machine will purge before starting. During this purge, if water does not get below the low 
probe in the reservoir within 20 seconds, the Drain Clog LED will light. The machine will continue to run but this is 
an indication of a poorly draining machine and must be addressed.
Relay output indication: 
Each relay on the board has an indicator light associated with its output. For example, when the relay for the water 
feed solenoid is energized, the adjacent indicator light glows green. 

Evaporator flushing sequence:

During operation, the purge solenoid will open in order to drain water. There are two drain settings to choose from: 
High TDS or Low TDS. (There is a rocker switch behind the front cover of the machine.) The intent is to drain the 
Total Dissolved Solids from the machine while it makes ice.
While ice is being made, the TDS of the water in the evaporator increases in TDS concentration. Without periodic 
draining, the TDS levels will climb to very detrimental levels, levels that will cause scale to form and cause poor 
machine operation. The Low TDS setting will allow the machine to operate for one hour before going through the 
flushing sequence; the High TDS setting will allow the machine to run for 10 minutes before going through the 
flushing sequence.
The flushing sequence toggles the purge and fill solenoids three times. That is, the purge solenoid will energize 
until the water level drops below the low probe. The fill solenoid then energizes until water reaches the high probe, 
and so on for 3 cycles.
Typically, High TDS might be considered levels above 200 PPM, but local experience and varying water chemistry 
may compel a High TDS setting for best performance in even lower TDS levels.

Off cycle: At the completion of off-cycle time delay, the machine checks for a cumulative 30 minutes of ice making 

time since the last 

off-cycle flush. If the cumulative ice making time exceeds 30 minutes, the machine will open 

the drain valve for 60 seconds to drain the evaporator in its entirety. It will then refill with water and begin making 

ice. If the ice making time is less than 30 minutes, the machine will start and begin making ice without draining the 

evaporator.

Содержание Horizon Elite HCD1010N

Страница 1: ...Elite Ice Machines Remote Condensing 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate...

Страница 2: ...2 HCD1010A W HCD1010A W HCD1410A W HCD1410A W...

Страница 3: ...all models 9 Service 13 Ice machine operation all models 13 Bin full detection system 15 Electrical system 16 Mechanical System 21 Evaporator disassembly 21 Evaporator reassembly 24 Refrigeration syst...

Страница 4: ...p to 1036 lbs 471kg 1400 1410 up to 1450 lbs 658kg 1650 up to 1580 lbs 717kg V Vision H Harmony B Ice storage bin J Drop in M Ice Manager diverter valve system Condenser Series Voltage Icemaker C 208...

Страница 5: ...4 per foot 6 mm per 30 4 cm run Drain to be hard piped and insulated Water shut off recommended within 10 feet 3 m Follett recommends installation of Follett water filter system part 00130286 in ice...

Страница 6: ...365 344 323 kg 80 904 839 774 727 680 lbs 27 410 381 351 330 309 kg 90 872 807 743 696 648 lbs 32 396 366 337 316 294 kg 1410 ice machine capacity 24 hrs Ambient Air Temperature F C Potable Water Temp...

Страница 7: ...s The intake and exhaust air grilles must provide at least 250 sq in 1615 sq cm of open area Air cooled ice machines 18 458 mm minimum clearance between discharge and air intake grilles A 21 26 54 0 c...

Страница 8: ...8 HCD1010A W HCD1010A W HCD1410A W HCD1410A W Condensing unit 36 25 921 mm 25 5 648 mm 26 08 662 mm...

Страница 9: ...care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff b...

Страница 10: ...il CLEANER FULL light comes on Do not overfill 4 Place one Sani Sponge in remaining sanitizing and cleaning solution and retain for Step 9 Note Do not use bleach to sanitize or clean the icemaker CLEA...

Страница 11: ...wn Fig 6 8 Using disposable food service grade gloves insert dry Sani Sponge 9 Insert Sani Sponge soaked in SafeClean Plus from Step 4 10 Push both Sani Sponges down ice transport tube with supplied p...

Страница 12: ...upling Press power switch ON Ice pushes Sani Sponges through ice transport tube Fig 9 13 Place a sanitary 2 gal or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes 1...

Страница 13: ...let The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition...

Страница 14: ...ard will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low probes As water is consumed to make ice the level will fall until the Norma...

Страница 15: ...ning position of the flag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and s...

Страница 16: ...me of which will lock the machine off A flashing green light labeled POWER indicates power to the machine All other normal operation status indicators are covered as follows Ice machine disposition Op...

Страница 17: ...ine shuts down on a full bin and there has been 30 minutes of cumulative compressor run time the machine will purge before starting During this purge if water does not get below the low probe in the r...

Страница 18: ...0A W HCD1410A W Wiring diagram evaporator unit Gearmotor data Gearmotor current 2 8A 115 V Gearmotor torque out high amp trip point 5 6A Resistance of windings 115 vac gearmotor Bison White to Black 3...

Страница 19: ...3 T2 COMPRESSOR CONTACTOR COIL see note A TERMINAL BOARD P1 HP LP T3 L3 START CAPACITOR WITH BLEEDER RESISTOR 4 6 1 L2 L3 T3 T1 F1 F2 FC FAN 1 POTENTIAL RELAY see note B 5 2 FAN 2 L1 CRANK CASE HEATER...

Страница 20: ...OR COIL see note A TERMINAL BOARD P1 HP LP T3 L3 L2 L3 T3 T1 F1 F2 FFC FAN 1 Y OUT C 115 VAC CRANK CASE HEATER 230 VAC L1 D T L2 L3 TO 230 VAC AT PHASE MONITOR TERMINAL BOARD A B RECEIVER HEATER TO L1...

Страница 21: ...y 1 Press CLEAN button to purge evaporator Turn power OFF when LO WATER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 11 3 Remove gearbox insulation Fig 12 4 Discon...

Страница 22: ...emove gear motor bolts 1 2 wrench 7 Remove gear motor and wipe auger shaft clean WIPE AUGER SHAFT Fig 15 8 Remove main housing insulation and shuttle insulation Fig 16 9 Remove front feed water tube f...

Страница 23: ...with 3 16 allen wrench then remove auger and main housing together Note Auger is sharp wear protective gloves Fig 18 11 Rotate auger to align opening in auger flange with stream divider 12 Pull out a...

Страница 24: ...ecess 16 Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal 17 Clean O ring groove Lubricate O ring with petrol gel and reinstall Car...

Страница 25: ...switch Align holes with pins Fig 23 1 and depress switch button Fig 23 2 to clear shuttle tab Fig 24 23 Install shuttle drain tube and front feed water tube Fig 24 Fig 25 24 Install main housing insul...

Страница 26: ...Slide gear motor onto auger and Install gear motor bolts 9 16 wrench Fig 27 27 Connect gear motor wires Fig 28 28 Pry auger forward and roate auger using 1 2 wrench to align keyways 29 Insert key ful...

Страница 27: ...W HCD1410A W HCD1410A W 27 Fig 30 31 Rotate retainer fork to align screw holes 32 Install screws to secure retainer fork Fig 31 33 Install gearbox insulation Fig 32 34 Connect transport tube to louver...

Страница 28: ...urn power OFF when LO WATER lights Note In many applications removing the gearmotor main housing and auger will allow for the ice machine to be pulled out further for better access to rear components...

Страница 29: ...discharge pressure is high thus closing the discharge port of the valve Hence there is full liquid flow from the condenser to the receiver A check valve is installed in the liquid line between the liq...

Страница 30: ...IGHT GLASS HIGH SIDE SERVICE VALVE W SERVICE PORT LOW SIDE SERVICE VALVE W SERVICE PORT FILTER HEAT EXCHANGER LOW SIDE SERVICE PORT LOW SIDE SERVICE VALVE W SERVICE PORT HIGH SIDE SERVICE VALVE W SERV...

Страница 31: ...the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this pe...

Страница 32: ...in up position 3 Damaged or improperly installed thermostat open 4 Transport tube backed out of coupling 1 Correct transport tube routing 2 Repair or replace shuttle mechanism 3 Replace or reposition...

Страница 33: ...achine is not making ice Lo water 1 Water supply is insufficient 2 Low water pressure 3 Defective water feed solenoid valve Stuck in closed position 4 No water feed output from PC board 5 Plugged scre...

Страница 34: ...A W HCD1010A W HCD1410A W HCD1410A W Replacement parts Evaporator assembly 3 27 10 2 1 3 21 14 13 12 11 9 29 7 8 20 15 16 18 22 23 13 31 19 13 24 25 26 28 28 4 5 27 10 2 31 17 17 17 17 17 35 34 33 36...

Страница 35: ...18 Solenoid water feed 120 V 01117523 19 Reservoir lid and sensors includes screws and o ring 01118108 20 Valve shut off water 502921 21 Auger 1010 remote condensing includes seal key and auger hardw...

Страница 36: ...36 HCD1010A W HCD1010A W HCD1410A W HCD1410A W 2 12 1 4 9 5 3 8 13 14 7 11 6 10 Low side assembly...

Страница 37: ...lectrical box support 00121292 5 Valve expansion thermal includes TXV insulation 01118942 6 Insulation TXV bulb and body 502830 7 Valve shut off liquid line 00107060 8 Valve liquid line solenoid 01111...

Страница 38: ...38 HCD1010A W HCD1010A W HCD1410A W HCD1410A W Electrical box 1 7 4 3 2 8 6 5...

Страница 39: ...1 Cover electrical box air water cooled 01118975 2 Board control 120 V includes stand offs 01117829 3 Stand offs set of 8 00130906 4 Switch TDS 00114371 5 Switch evaporator clean 00117036 6 Switch ic...

Страница 40: ...10A W HCD1010A W HCD1410A W HCD1410A W Integration kit top mount and RIDE remote ice delivery 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuratio...

Страница 41: ...model Harmony or Bin includes 10 3m of tube and insulation 00171397 Not shown Integration kit drop in 00145334 Not shown Integration kit Cornelius PR150 00144774 Not shown Integration kit Vision does...

Страница 42: ...42 HCD1010A W HCD1010A W HCD1410A W HCD1410A W Skins assembly 10 5 4 3 6 8 7 11 9 2 1...

Страница 43: ...fitting 00171215 5 Nut 00145342 6 Hose clamp 500377 7 Plate strain relief 00192070 8 Louvered docking assembly 1010 includes strain relief plate bulkhead fitting 01121425 1010 only 8 Louvered docking...

Страница 44: ...5 9 Shut off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 0101831...

Страница 45: ...f valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 01018316 15 Contac...

Страница 46: ...2514 7 Filter drier liquid 01122522 8 Compressor includes crankcase heater check vale and filter driers 01122621 9 Shut off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight...

Страница 47: ...off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 01018316 15 Cont...

Страница 48: ...48 HCD1010A W HCD1010A W HCD1410A W HCD1410A W 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com 01096122R00 Follett Corporation 4 16...

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