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Follett HCE/HME700A, Руководство по эксплуатации и обслуживанию

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Welcome to Follett Corporation ............................................................................................................................ 4
Specifications ......................................................................................................................................................... 5
Operation ................................................................................................................................................................. 7

Cleaning .......................................................................................................................................................... 7

Weekly exterior care ................................................................................................................................. 7
Monthly condenser cleaning .................................................................................................................... 7

Semi-annual evaporator cleaning .................................................................................................................... 7

Service ................................................................................................................................................................... 12

Ice machine operation ................................................................................................................................... 12
Water system ................................................................................................................................................. 13
Electrical system ............................................................................................................................................ 14

Normal control board operation .............................................................................................................. 14
Error faults .............................................................................................................................................. 15
Hard error ............................................................................................................................................... 15
Soft errors ............................................................................................................................................... 15
Relay output indication ........................................................................................................................... 15
Flushing logic ......................................................................................................................................... 15
Wiring diagram ....................................................................................................................................... 16
Compressor data .................................................................................................................................... 17
Gearmotor data ...................................................................................................................................... 17
Resistance of windings .......................................................................................................................... 17
Mechanical system ................................................................................................................................. 18
Evaporator disassembly ......................................................................................................................... 18
Evaporator reassembly ........................................................................................................................... 21

Refrigeration system ...................................................................................................................................... 25

Refrigeration pressure data .................................................................................................................... 25
Refrigeration system diagram................................................................................................................. 25
Refrigerant charge size .......................................................................................................................... 26
Refrigerant replacement requirements ................................................................................................... 26
Evacuation .............................................................................................................................................. 26
Ambients ................................................................................................................................................ 26
Ice capacity test ..................................................................................................................................... 26

Bin full detection system ................................................................................................................................ 27
Troubleshooting ............................................................................................................................................. 28
Replacement parts ........................................................................................................................................ 30

Table of contents

Содержание HCE/HME700A

Страница 1: ...Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate operations person Operation and Service Manual Se...

Страница 2: ...lients in hotels motels and other residential type environments bed and breakfast type environments catering and similar non retail applications WARNING To avoid a hazard due to instability of the app...

Страница 3: ...oft errors 15 Relay output indication 15 Flushing logic 15 Wiring diagram 16 Compressor data 17 Gearmotor data 17 Resistance of windings 17 Mechanical system 18 Evaporator disassembly 18 Evaporator re...

Страница 4: ...odel numbers are designed to provide information about the type and capacity of Follett equipment Following is an explanation of the different model numbers in the Horizon 700 series A V S C 700 HC Co...

Страница 5: ...le 70 psi max 483 kPa 10 psi min 89 kPa Note Water cooled condenser pressure 150 psi 1034 kPa Heat rejection Air cooled rejects 8850 BTU hr Water cooled rejects 10150 BTU hr Ice production Note Water...

Страница 6: ...o not use bleach to sanitize or clean the icemaker Preventive maintenance Periodic cleaning of Follett s icemaker system is required to ensure peak performance and delivery of clean sanitary ice The r...

Страница 7: ...nd safety goggles and or face shield when handling ice machine cleaner or sanitizer CAUTION Use only Follett approved SafeCLEAN Cleaner part 00132001 and NU CALGON IMS II or IMS III SANITIZER 00979674...

Страница 8: ...until CLEANER FULL light comes on Fig 2 Note Do not use bleach to sanitize or clean the icemaker CLEANER FULL Fig 3 3 Replace cover on cleaning cup Wait until machine restarts Machine will clean then...

Страница 9: ...FULL light comes on Fig 5 Place one Sani Sponge in remaining sanitizing solution and retain for Step 9 Note Do not use bleach to sanitize or clean the icemaker CLEANER FULL Fig 6 6 Replace cover on cl...

Страница 10: ...and starts producing ice Fig 8 8 Using disposable food service grade gloves insert dry Sani Sponge kit part 00132068 Next insert Sani Sponge soaked in Nu Calgon IMS II or IMS III sanitizer solution f...

Страница 11: ...cycle ends machine will start producing ice Press power switch ON Ice pushes Sani Sponges through tube Fig 10 Fig 11 11 Place a sanitary 2 gallon or larger container in bin or dispenser to collect San...

Страница 12: ...rusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition to sequencing electri...

Страница 13: ...ivation During normal operation the water level rises and falls between the Normal High and Normal Low sensors As water is consumed to make ice the level will fall until the Normal Low sensor is expos...

Страница 14: ...machine off A flashing green light labeled POWER indicates power to the machine All other normal operation status indicators are covered as follows Ice machine disposition Operating conditions FLASHI...

Страница 15: ...al operation The error will clear automatically HI PRESSURE Should the refrigeration pressure rise above 425 psi the machine will shut down and the TIME DELAY and HIGH PRESSURE will be illuminated Aft...

Страница 16: ...ITE 17 BLACK 19 BLACK 20 WHITE 31 BLACK BIN 26 BLACK BLACK 25 BLUE 22 WHITE WATER LEVELS P17 BIN P12 CLEAN SAFE P11 DRAIN CLOG SENSOR RESERVOIR WATER SENSOR AUGER CAP MAINT CLEAN HI PRS P14 HIGH PRESS...

Страница 17: ...d rotor amps 31A 230V Gearmotor data Gearmotor current 0 53A 230V Gearmotor torque out high amp trip point 0 9A 230V Locked rotor amps 1A 230V Resistance of windings 230 vac gearmotor Brother White to...

Страница 18: ...ER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 13 3 Unplug gear motor Fig 14 4 Remove shuttle housing Remove vent tube Fig 14 1 Disconnect shuttle housing switch...

Страница 19: ...Remove all traces of petro gel from auger shaft 1 2 3 3 5 4 Fig 16 7 Remove main housing Use an allen wrench to remove 3 16 allen screws 3 Fig 16 1 Remove shaft insulation Fig 16 2 Remove main housin...

Страница 20: ...ever on the back of the reservoir Fig 18 1 to release and remove the solenoid Fig 18 2 1 2 Fig 19 11 Remove three screws to remove the reservoir insulation Fig 19 Fig 20 12 Remove three screws to remo...

Страница 21: ...tor reassembly Fig 22 1 Remove and inspect O ring seal Replace if damaged in any way 2 Place rear bushing into evaporator 3 Install the three bolts partially tighten each bolt alternating bolts until...

Страница 22: ...Lubricate O ring with petrol gel and reinstall Fig 25 2 1 2 Fig 26 3 Use cardboard disc to press new mating ring into main housing Fig 26 1 4 Lube the shaft with liquid soap in the area shown Fig 26...

Страница 23: ...Apply a coat of petrol gel to the auger shaft 8 Install gear motor Install main housing insulation Fig 28 1 Slide gear motor onto the auger shaft Fig 28 2 Install two 1 2 bolts Fig 28 3 3 3 1 2 Fig 2...

Страница 24: ...roover of auger shaft and pry shaft outwards Fig 31 1 13 Insert retainer into groove Fig 31 2 ensure that retainer is aligned with hole in spacer 1 2 Fig 32 14 Install screw and tighten Fig 32 1 1 2 F...

Страница 25: ...two screws Fig 34 2 Plug in shuttle housing connections Fig 34 3 Connect vent tube Fig 34 4 NO CONNECT BLACK ORANGE 4 2 1 3 Fig 35 17 Plug in gear motor BROWN to BLUE BLACK to BLACK WHITE to GRAY BRO...

Страница 26: ...TER DRIER Refrigeration system diagram Air cooled condensers air 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 100 F 38 C Pressure psig discharge suction 190 31 220 33 250 35 285 37 315 40 Water cooled cond...

Страница 27: ...factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this period...

Страница 28: ...lag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and shutting the machine of...

Страница 29: ...pair or replace shuttle mechanism 3 Replace or reposition thermostat 4 Correct coupling installation 3 Ice machine is not making ice HI AMPS 1 Poor water quality causing ice to jam auger 2 Damaged shu...

Страница 30: ...enoid valve Stuck in open position 1 Clean or replace water probe assembly Check wiring connections 2 Clean or replace vent tubes 3 Replace water feed solenoid valve 7 Ice machine is not making ice Lo...

Страница 31: ...31 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 32: ...32 Replacement parts Evaporator assembly Order parts online www follettice com 1 2 3 7 4 8 9 10 11 12 13 14 15 16 17 17 17 18 19 12 20 21 22 23 24 25 26 27 28 29 30 5 31 6 32 34 32 34 33 33 6 4...

Страница 33: ...ubing water 3 8 OD 502719 Not shown Tubing water 1 4 OD 502079 17 Retainer kit evaporator 01006535 18 Solenoid water feed 230 V 00116848 19 Reservoir lid and sensors 01006295 20 Clip water shut off va...

Страница 34: ...34 1 2 3 4 5 6 7 8 9 10 11 12 13 Air cooled assembly Order parts online www follettice com...

Страница 35: ...534 6 Drier 502724 7 Valve expansion thermal includes insulation and 2 clamps 01006360 8 Insulation TXV 502830 9 Compressor 230 V 50 60 Hz includes start run components and drier 01006352 10 Base ice...

Страница 36: ...36 Water cooled assembly 1 10 11 6 16 17 19 3 2 13 9 4 12 14 8 7 5 18 20 Order parts online www follettice com...

Страница 37: ...ulation and 2 clamps 01006360 8 Insulation TXV 502830 9 Condenser w c 00117234 10 Valve shut off water 502222 11 Coupling 206411 12 Ty rap 204584 13 Receiver 00123109 14 Compressor 230 V 50 60 Hz incl...

Страница 38: ...38 Electrical box 1 2 3 4 5 6 7 8 9 Order parts online www follettice com...

Страница 39: ...26582 3 Stand offs set of 8 00130906 4 Capacitor compressor run 230 V 50 60 Hz 502837 5 Relay compressor starting 230 V 50 60 Hz 502836 6 Contactor 230 V 50 60 Hz 00117010 7 Capacitor compressor start...

Страница 40: ...Integration kit top mount and RIDE remote ice delivery Order parts online www follettice com 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuratio...

Страница 41: ...ation kit RIDE model includes 10 3m of tube and insulation 00171397 Not shown Extension fill tube 9 00135723 Not shown Extension fill tube 4 00153684 Not shown Diverter plate single agitator Cornelius...

Страница 42: ...42 Skins assembly 1 2 13 5 4 15 3 14 10 8 7 6 9 12 11 Order parts online www follettice com...

Страница 43: ...late strain relief 00192070 12 Louvered docking assembly includes water tubing water inlet fitting water inlet elbow strain relief plate bulkhead connector kit and drain pan 01006170 13 Screw 203460 1...

Страница 44: ......

Страница 45: ...operaciones de registro de la garant a y evaluaci n del equipo son importantes para que podamos realizar un seguimiento de nuestro equipo y registrar el rendimiento de la maquinaria Por favor registre...

Страница 46: ...tive al dispositivo Follett sul nostro sito Web alla pagina www follettice com support scegliendo Registrazione della garanzia e Valutazione dell attrezzatura Farlo semplice dedichi pochi minuti a reg...

Страница 47: ...rustning fr n Follett Vi hoppas att du ska tycka att den uppfyller eller vertr ffar dina f rv ntningar d v rt m l r att leverera produkter och tj nster av h gt v rde som g r dig helt n jd Studera medf...

Страница 48: ...00W CE Directives and Amendments Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Harmonized Standards applied EN55014 1 2006 EN55014 2 1997 A1 2001 A2 2008 EN61000 3 2 2006 EN61000 3 3 1995...

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