FNW FNW7XX Скачать руководство пользователя страница 14

RESILIENT-SEATED CARTRIDGE STYLE

FNW7XX

BUTTERFLY VALVE

INSTALLATION INSTRUCTIONS

FNW.COM

We reserve the right to modify or improve the designs or 

specifications of our products at any time without notice.

14

Problem

Main Cause

Countermeasure/Remedy 

The  

valve 

does  

not work.  

Faulty 

operation

The disc interferes with the piping or other devices.

Insert a short pipe or spacer between the valve and flange to avoid 

interference. (Section 8) In this case, remove and check the disc 

sealing part because there is a high possibility that it is damaged.

The valve is deformed or damaged.

Check the appearance of the body, disc and shaft to ensure that 

there is no deformation, dent, damage, corrosion, etc. If any of these 

are observed, replace the valve.

Actuator parts are damaged.

For details, refer to the instruction manual of the actuator.

The piping bolts are loose or tightened unevenly.

The valve is misaligned.

The pipe flanges are misaligned, are not parallel, 

or distorted.

If tightening force of the bolts is uneven or the contact areas are not 

equal, the valve seat compression is uneven and the torque may 

increase. Loose the bolts and re-tighten them by diagonal sequence. 

(Refer to “Piping bolt tightening procedures”) 

Increased torque due to presence of foreign 

material in the piping.

Set the valve to the full-open position and flush the foreign material 

out to remove it. In this case, remove and check the disc sealing part 

because there is a high possibility that it is damaged.

Powdered foreign material inside the piping 

enters the bearings.

If rust powder or powdered foreign material is inside the piping, any 

foreign material which entered the bearings may interfere with the shaft 

rotation. If there is a possibility of this, remove the valve and clean it.

The product specifications do not conform to the 

fluid specifications.

For automatic valves, the actuator size is selected in accordance with 

the working conditions (temperature, pressure, flow rate, fluid type). 

If the working conditions are changed, the valve may not work due to 

insufficient actuator torque. Please contact our sales department.

The actuator rated output is not available.

(For automatic valves)

For cylinders, check the following items:

 

The rated supply pneumatic pressure and the supply amount 

are secure.

 

The bypass valve is closed.

 

The operation air stop valve is open.

 

The speed controller is open properly.

 

The exhaust port plug has been removed.

For motors, check the following items:

 

The rated power voltage is supplied.

 

Voltage is applied to the motor properly.

 

The thermal protector, etc. is not activated.

 

Two or more actuators are not operated with one switch.

 

No water is inside the motor.

For details, refer to the instruction manual of each actuator. 

The valve body is deformed because abnormal 
force is applied.

If a support is installed to the valve neck section or actuator, the 

support may produce a force that deforms the valve.

Remove the support member and check the valve.

Abnormal interference of the disc due to damage 

or deformation of the seat.

Replace the seat. If any abnormality is observed on the disc edge, 

replace the valve.

Parts, such as the disc, shaft, body and joint, are 

damaged.

If none of the above is applicable, the valve parts may be damaged 

and replacement of the parts may be required. Please contact our 

sales department.

Содержание FNW7XX

Страница 1: ...ptions and accessories information consult the specific device s manual SCOPE The purpose of this manual is to ensure that the valves supplied are properly installed handled operated and maintained to...

Страница 2: ...regular basis 3 TRANSPORTATION Valve weight over 20kgs should be transported using equipment or a machine not manpower alone Please refer to product catalogue for details of valve unit weight Protect...

Страница 3: ...in the vertical position and the actuator mounted vertically directly above the valve However valves in elevated positions with gear operator and chain wheels should be installed with the valve stem p...

Страница 4: ...e secondary side pipe properly and make sure the pipes are parallel and there is no distortion If the alignment is not proper external leakage seat leakage or faulty operation may occur Properly Align...

Страница 5: ...y time without notice 5 Installing a valve at a pump outlet Installing at an elbow or a reducer Combination of a control valve and stop valve Correct Installation O Incorrect Installation X Correct In...

Страница 6: ...of this flange face can create sealing problems between any resilient seated butterfly valve and the flange face For this reason Type C flanges are not recommended for use with resilient seated butte...

Страница 7: ...removal work set the valve disc partially open position within disc edge between body face surface After aligning both flanges insert the piping bolts and secure the product to prevent it from droppi...

Страница 8: ...nges correctly parted O DO NOT INSTALL OPEN X FLANGES TOO CLOSE FOR INSTALLATION X Correctly installed O Test open to ensure no interference O For accurate alignment between the flanges and valve tigh...

Страница 9: ...e due to stress relaxation of the piping gaskets Be sure to perform re tightening repeatedly until the bolts and nuts are tightened evenly RECOMMENDED BOLT TIGHTENING TORQUE CLASS 150 FOR METAL FLANGE...

Страница 10: ...of the valve to assure proper function Valve parts are subject to normal wear and should be inspected and replaced as necessary Inspection and maintenance frequency depends on the severity of the serv...

Страница 11: ...ning the bolts and nuts Remove the source of vibrations Disassembly and maintenance Check for damage of the parts Looseness of the bolts and nuts Bolts and nuts Visual check Check by touch Re tighten...

Страница 12: ...re should be taken for protection against toxic and or flammable fluids Never remove the operator from the valve while the valve is in the pipeline under pressure Following safety precautions are reco...

Страница 13: ...llation bolts are loose Re tighten the bottom cover installation bolts The valve is misaligned Loosen the bolts and realign the valve correctly Torn or damaged seat Remove the valve body and check the...

Страница 14: ...or powdered foreign material is inside the piping any foreign material which entered the bearings may interfere with the shaft rotation If there is a possibility of this remove the valve and clean it...

Страница 15: ...126 Cast Iron 1 Wafer Type Size 2 10 ASTM A536 65 45 12 Ductile Iron Wafer Type Size 12 and UP All Lug Type 6 Upper Stem SUS 316 STAINLESS STEEL 1 SUS 416 STAINLESS STEEL 7 Seat EPDM BUNA or VITON 1 8...

Страница 16: ...SEATED CARTRIDGE STYLE FNW7XX BUTTERFLY VALVE INSTALLATION INSTRUCTIONS FNW COM We reserve the right to modify or improve the designs or specifications of our products at any time without notice 16 PA...

Страница 17: ...ASTM A283D A36 4 4 Bottom Plate O Ring Rubber ASTM AD2000 NBR 1 5 Gasket Steel 1 6 Bearing Bronze ASTM B584 C83600 1 7 Lower Bushing Bronze ASTM B584 C83600 1 8 Body Ductile Iron ASTM A536 65 45 12 1...

Страница 18: ...ody and disc assembly down onto the stem Then tap the lower stem further in beneath the internal threads in the body 6 Insert bushings s into the upper stem hole Note that 14 and larger valves have a...

Страница 19: ...that the disc is fully closed when the gear operator is in the closed position Adjust as needed 17 BUTTERFLY VALVE DISASSEMBLY The valve can be disassembled in the reverse order of the assembly instru...

Страница 20: ...EVENT SHALL SELLER S LIABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LA...

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