background image

48-4

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

Cam Removal: Disconnect cam return spring. With a
wrench carefully placed on the output shaft (if
necessary), loosen and remove the jam nut. Remove
pressure from the span arm by pushing it away from
the cam. Remove the cam.

Cam Installation:

1.

A) For NAMUR shaft end connections make sure
shaft is properly aligned with coupler or actuator.

B) For Sereg actuators, make sure follower pin is in
follower arm groove.

2.

Push span arm away from shaft to avoid pressure
on the cam.

3.

Place cam over the shaft with the appropriate char-
acteristic facing up and closest to the span arm
roller. For Sereg cams, see Table I. For Accord
cams, ‘D’ represents direct-acting and ‘R’ repre-
sents reverse acting.

4.

A) For NAMUR shaft end connections, make sure
the round mark on the left hand side of the charac-
teristic curve is lined up with the span arm roller
bearing. See Figure 4.

B) For Sereg actuators, mare sure the line on the left
hand side of the characteristic curve is lined up
through the middle of the span arm roller bearing.
See Figure 5.

5.

Tighten jam nut making sure cam does not rotate.
Use a flat screwdriver to prevent cam rotation and
shaft flats to prevent shaft rotation (if necessary).

6.

Connect supply pressure to port marked ‘Supply.’

7.

Stroke actuator / valve two or three times to align
position with actuator. With a 50 percent input
signal, tighten all mounting bolts. Stroke actuator to
verify proper alignment.

POSITIONER CALIBRATION

Introduction

Valtek positioners are calibrated at the factory; how-
ever, due to shipping and handling, it may be necessary
to check the calibration before operating the valve. The
XL90 positioner can be calibrated to a range of 3-15;
two-way split range, 3-9, or 9-15; and three-way split
ranging, 3-7, 7-11, 11-15 psi using the standard feed-
back spring.

WARNING: When stroking the actuator during
calibration, keep hands, hair and clothing away
from moving parts. Failure to do so may cause
serious personal injury.

Note: Positioners and I/Ps are calibrated at the
factory. Use mechanical adjustments in posi-
tioner for calibration. Zero and span on I/P should
not be used to calibrate the valve.

For calibration, proceed as follows:

1. For 3-15 or 3-9 psi range, loosen by hand the zero

adjustment locking knob and adjust zero adjust-

Table I: Cam Characteristic Identification Sereg

Figure 5: Alignment for Sereg Cams

e

d

i

u

G

m

a

C

r

o

t

a

u

t

c

A

g

e

r

e

S

R

N

X

N

L

N

c

i

t

s

i

r

e

t

c

a

r

a

h

C

g

u

l

P

r

a

e

n

i

L

o

l

F

x

a

M

r

a

e

n

i

L

t

n

e

c

r

e

P

l

a

u

q

E

r

a

e

n

i

L

t

n

e

c

r

e

P

l

a

u

q

E

n

o

i

t

i

s

o

P

li

a

F

e

s

o

l

C

n

e

p

O

e

s

o

l

C

n

e

p

O

e

s

o

l

C

n

e

p

O

e

s

o

l

C

n

e

p

O

e

s

o

l

C

n

e

p

O

g

n

i

t

c

A

t

c

e

r

i

D

r

e

n

o

i

t

i

s

o

P

r

a

e

n

i

L

A

B

N

M

A

B

%

l

a

u

q

E

C

E

Q

P

N

M

C

E

A

B

d

o

M

%

l

a

u

q

E

B

A

g

n

i

t

c

A

e

s

r

e

v

e

R

r

e

n

o

i

t

i

s

o

P

r

a

e

n

i

L

B

A

M

N

B

A

%

l

a

u

q

E

E

C

P

Q

M

N

E

C

B

A

d

o

M

%

l

a

u

q

E

A

B

Содержание XL90 Series

Страница 1: ...use the I P NT 3000 Transducer The I P 2000 Trans ducer is not acceptable for use with the XL90 Series Positioner The XL90 positioner can handle supply pressures up to 150 psi thus a supply regulator is usually not required However a five micron air filter is required for pneu matic positioners and a coalescing filter is required for I P positioners NOTE The air supply should conform to ISA Standa...

Страница 2: ...the capsule moves up it will close the exhaust seat of the upper pilot poppet and open the supply seat which applies increased air pressure to the bottom cylinder port At the same time the pilot valve capsule will open the exhaust seat for the lower pilot poppet thus decreasing pressure to the top cylinder port This difference in pressure will drive the piston outward rotate the pinion and stretch...

Страница 3: ...rm lockwasher and nut on the end of the shaft and tighten nut Carefully hold the shaft with wrench on shaft flats 4 With valve in closed position make sure follower pin lever is mounted parallel to valve lever flush with end of valve shaft and the nut is tight 5 Place follower pin mounted to the lever that is mounted to the valve shaft into follower arm slot and bolt the transfer case plate in pla...

Страница 4: ... With a 50 percent input signal tighten all mounting bolts Stroke actuator to verify proper alignment POSITIONER CALIBRATION Introduction Valtek positioners are calibrated at the factory how ever due to shipping and handling it may be necessary to check the calibration before operating the valve The XL90 positioner can be calibrated to a range of 3 15 two way split range 3 9 or 9 15 and three way ...

Страница 5: ...tmentscrew ment knob until valve begins to stroke with more than 3 psi signal for 9 15 psi range adjust to 9 psi 2 Loosen range adjustment locking screw no more than 1 8 turn 3 With a phillips screwdriver adjust the span adjust ment so valve is at full stroke with more than 15 psi for 3 15 or 9 15 psi range adjust to 9 psi for 3 9 psi range 4 Return to 3 psi or 9 psi for 9 15 psi range and check t...

Страница 6: ...e 8 4 By grasping adjust lever carefully rotate gain ad just assembly to desired position CAUTION To avoid damaging gain adjust con necting spring mechanism Make sure both up per and lower gain adjust plates rotate together When they are rotated to the new position the connectingspringshouldbeperpendiculartothe plates 5 When the gain is set to the desired position firmly tighten both lock down scr...

Страница 7: ...pressurecutofffeaturewillbeused NOTE The zero and span settings of both the positioner and I P transducer should be verified as accurate before the minimum pressure cutoff feature is enabled and adjusted 1 Connect the I P module to a 30 to 150 psi air supply pressure 2 Remove the I P module housing cover WARNING Be certain power to the I P module is disconnected before removing the housing coverin...

Страница 8: ...seat is removed by pushing it out with a soft instrument such as a wooden dowel Be careful not to damage seating surface Remove O ring 37 from seat ring 13 Lubricate and replace O ring 37 on movable seat ring 34 Carefully reinstall seat ring into upper relay body 9 being careful not to damage seating surface or O rings 14 Reinstall poppets 28 poppet springs 29 Seat Spring O rings 30 and poppet cov...

Страница 9: ... and check three screws holding positioner shifts to bracket check two bolts holding bracket to yoke 2 Loose linkage 2 Tighten nuts and bolts on linkage and stem clamp 3 Loose zero adjustment locking knobs 3 Tighten zero adjustment locking knob re calibrate if necessary 4 Wear of arms or pins 4 Replace worn arms pins grease appropriately 5 I P mounting bolts loose 5 Tighten I P mounting bolts 6 St...

Страница 10: ...justable gain upper plate 22 Pan head screw 23 Socket screw 24 Washer 25 Spacer nut 26 Adjustable gain lower plate 27 Poppet cover 28 Poppet 29 Poppet spring 30 O ring 31 Retaining ring 32 Screw 33 Screw 34 Adjustable seat 35 Rubber cap 36 Balance adjust screw 37 O ring 38 O ring 39 Adjustable seat spring 40 Span arm 43 Pivot bushing 44 Pivot screw 45 Snap ring 46 Zero arm 47 Feedback spring 48 Pi...

Страница 11: ...sembly 10 Orifice screw 11 O ring 12 O ring 13 Relay diaphragm assembly 14 Relay plate 15 Diaphragm retaining plate 16 Signal diaphragm assembly 17 Set screw 18 Spring 19 Set screw 20 Nut 21 Adjustable gain upper plate 22 Pan head screw 23 Socket screw 24 Washer 25 Spacer nut 26 Adjustable gain lower plate 27 Poppet cover 28 Poppet 29 Poppet spring 30 O ring 31 Retaining ring 32 Screw 33 Screw 34 ...

Страница 12: ...m a C r a e n i L e e r g e D 0 9 0 6 5 4 0 3 d r o c c A C m a C r e p m a D t o o R e r a u q S e r a u q S r a e n i L d r o c c A D s e v l a V y l f r e t t u B m a C e e r g e D 0 6 0 d r o c c A E r o t a u t c A m g a r h p a i D m a C d n a r a e n i L g e r e S F r o t a u t c A n o t s i P m a C r a e n i L k e t l a V D A E R H T T I U D N O C N O I T C E N N O C P d r a d n a t S T P ...

Страница 13: ... 0 1 o N t r a P t i K y a l e R p m e T t x E o N m e t I n o i t p i r c s e D y t i t n a u Q 9 6 s e d u l c n I y l b m e s s a y a l e R 0 7 7 5 6 5 9 3 8 s o N m e t i 7 7 6 7 4 7 3 7 2 7 1 8 g n i r O 4 3 3 w e r c s d a e h n a P 4 7 7 5 8 7 0 0 1 o N t r a P t i K g n i r O p m e T t x E o N m e t I n o i t p i r c s e D y t i t n a u Q 8 d n a g n i r O e s a b y a l e R g n i r O e b u...

Страница 14: ...e k c i t S 1 g e r e S e t i h W s n e L t i K r e v o C 5 9 8 5 1 1 0 1 o N t r a P o N m e t I n o i t p i r c s e D y t i t n a u Q 2 r e v o C 1 3 w e r c S 4 7 1 1 g n i r O 1 9 1 1 s n e L g e r e S 1 6 1 1 r o t a c i d n I 1 8 1 1 g n i r O 1 d r o c c A k c a l B s n e L t i K r e v o C 8 9 8 5 1 1 0 1 o N t r a P o N m e t I n o i t p i r c s e D y t i t n a u Q 2 r e v o C 1 3 w e r c ...

Страница 15: ... t c e l E t i u c r i c g n i r p s s m a c t f a h s g n i t n u o m d n a d r a o b s w e r c s d n a s r e c a p s 1 d n E t f a h S R U M A N t i K h c t i w S t i m i L l a c i n a h c e M 0 1 9 5 1 1 0 1 o N t r a P n o i t c e n n o C o N m e t I n o i t p i r c s e D y t i t n a u Q 2 5 t f a h S m a C 1 2 1 1 g n i R g n i n i a t e R 2 8 2 1 t u N m a J 1 0 3 1 s e d u l c n I t i K s c...

Страница 16: ...ntact www flowserve com or call USA 972 443 6500 Regional Headquarters 1350 N Mt Springs Prkwy Springville UT 84663 Phone 801 489 8611 Facsimile 801 489 3719 12 Tuas Avenue 20 Republic of Singapore 638824 Phone 65 862 3332 Facsimile 65 862 4940 12 av du Québec B P 645 91965 Courtaboeuf Cedex France Phone 33 1 60 92 32 51 Facsimile 33 1 60 92 32 99 Quick Response Centers 5114 Railroad Street Deer P...

Отзывы: