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PVML USER INSTRUCTIONS ENGLISH 00079591  – 01/05 

®

The temperature rise at the seals and bearings and 
due to the minimum permitted flow rate is taken into 
account in the temperatures stated. 

 

Temperature 

class to 

prEN 13463-1 

Maximum 

surface 

temperature 

permitted 

Temperature limit of liquid 

handled (* depending on 

material and construction 

variant - check which is lower) 

T6 
T5 
T4 
T3 
T2 
T1 

85 °C (185 °F) 

100 °C (212 °F)

 

135 °C (275 °F) 
200 °C (392 °F) 
300 °C (572 °F) 
450 °C (842 °F) 

Consult Flowserve 
Consult Flowserve 

115 °C (239 °F) * 
180 °C (356 °F) * 
275 °C (527 °F) * 
400 °C (752 °F) * 

 
The responsibility for compliance with the 
specified maximum liquid temperature is with the 
plant operator. 

 
Temperature classification “Tx” is used when the 
liquid temperature varies and the pump could be 
installed in different hazarous atmospheres.  In this 
case the user is responsible for ensuring that the 
pump surface temperature does not exceed that 
permitted in the particular hazardous atmosphere. 

 

If an explosive atmosphere exists during the 
installation, do not attempt to check the direction of 
rotation by starting the pump unfilled.  Even a short 
run time may give a high temperature resulting from 
contact between rotating and stationary components. 
 
Where there is any risk of the pump being run against 
a closed valve generating high liquid and casing 
external surface temperatures it is recommended that 
users fit an external surface temperature protection 
device. 
 
Avoid mechanical, hydraulic or electrical overload by 
using motor overload trips, temperature monitor or a 
power monitor and make routine vibration monitoring 
checks. 
 
In dirty or dusty environments, regular checks must 
be made and dirt removed from areas around close 
clearances and motors. 

 

1.6.4.4  Preventing the build up of explosive 
mixtures 

 ENSURE THE PUMP IS PROPERLY FILLED 

AND VENTED AND DOES NOT RUN DRY

 

 
Ensure the pump and relevant suction and discharge 
pipeline system is totally filled with liquid at all times 
during the pump operation, so that an explosive 
atmosphere is prevented.  In addition it is essential to 
make sure that seal chambers, auxiliary shaft seal 
systems and any heating and cooling systems are 
properly filled. 

If the operation of the system cannot avoid this 
condition the fitting of an appropriate dry run 
protection device is recommended (eg liquid 
detection or a power monitor). 
 
To avoid potential hazards from fugitive emissions of 
vapour or gas to atmosphere the surrounding area 
must be well ventilated. 
 

1.6.4.5  Preventing sparks

 

 To prevent a potential hazard from mechanical 

contact, the motor stool guard must be non-sparking 
and anti-static for Category 2. 
 
To avoid the potential hazard from random induced 
current generating a spark, the earth contact on the 
levelling plate or base plate must be used. 
 
Avoid electrostatic charge: do not rub non-metallic 
surfaces with a dry cloth

ensure cloth is damp. 

 

1.6.4.6  Preventing leakage 

 The pump must only be used to handle liquids 

for which it has been approved to have the correct 
corrosion resistance. 
 
Avoid entrapment of liquid in the pump and 
associated piping due to closing of suction and 
discharge valves, which could cause dangerous 
excessive pressures to occur if there is heat input to 
the liquid. This can occur if the pump is stationary or 
running. 
 
Bursting of liquid containing parts due to freezing 
must be avoided by draining or protecting the pump 
and ancillary systems. 
 
Where there is the potential hazard of a loss of a seal 
barrier fluid or external flush, the fluid must be 
monitored. 
 
If leakage of liquid to atmosphere can result in a 
hazard, the installation of a liquid detection device is 
recommended. 
 

1.6.4.7  Maintenance to avoid the hazard

 

 

CORRECT MAINTENANCE IS REQUIRED TO 

AVOID POTENTIAL HAZARDS WHICH GIVE A 
RISK OF EXPLOSION 
 

The responsibility for compliance with 
maintenance instructions is with the plant 
operator. 

Page 6 of 29 

Содержание PVML 25.04.04

Страница 1: ...OPERATION MAINTENANCE PCN 00079591 ed 01 05 E These instructions should be read prior to installing operating using and maintaining this equipment Компания ПромХимТех официальный дистрибьютор насосов Flowserve www promhimtech ru Тел 8 800 250 01 54 e mail zakaz promhimtech ru ...

Страница 2: ...e items 19 6 4 Tools required 19 6 5 Fastener torques 20 6 6 Setting impeller clearances 20 6 7 Disassembly 20 6 8 Examination of parts 21 6 9 Assembly 22 PAGE 7 FAULTS CAUSES AND REMEDIES 25 8 PARTS LIST AND DRAWINGS 27 8 1 Sectional drawings PVML 27 8 2 Parts list PVML 27 8 3 General arrangement drawing 28 9 CERTIFICATION 28 10 OTHER RELEVANT DOCUMENTATION AND MANUALS 28 10 1 Supplementary User ...

Страница 3: ...ment incorporates information relevant to these Directives and Approvals To confirm the Approvals applying and if the product is CE marked check the serial number plate markings and the Certification See section 9 Certification 1 3 Disclaimer Information in these User Instructions is believed to be reliable In spite of all the efforts of Flowserve Pump Division to provide sound and all necessary i...

Страница 4: ...xplosive atmospheres section 1 6 4 also applies NEVER DO MAINTENANCE WORK WHEN THE UNIT IS CONNECTED TO POWER GUARDS MUST NOT BE REMOVED WHILE THE PUMP IS OPERATIONAL DRAIN THE PUMP AND ISOLATE PIPEWORK BEFORE DISMANTLING THE PUMP The appropriate safety precautions should be taken where the pumped liquids are hazardous FLUORO ELASTOMERS When fitted When a pump has experienced temperatures over 250...

Страница 5: ... the requirements of European Directive 94 9 EC 1 6 4 1 Scope of compliance Use equipment only in the zone for which it is appropriate Always check that the driver seal and pump equipment are suitably rated and or certified for the classification of the specific atmosphere in which they are to be installed Where Flowserve has supplied only the bare shaft pump which is quite unusual for a PVML pump...

Страница 6: ... Ensure the pump and relevant suction and discharge pipeline system is totally filled with liquid at all times during the pump operation so that an explosive atmosphere is prevented In addition it is essential to make sure that seal chambers auxiliary shaft seal systems and any heating and cooling systems are properly filled If the operation of the system cannot avoid this condition the fitting of...

Страница 7: ...king or adversely affect the ambient conditions Where there is a risk from such tools or materials maintenance must be conducted in a safe area It is recommended that a maintenance plan and schedule is adopted See section 6 Maintenance 1 7 Nameplate and warning labels 1 7 1 Nameplate For details of nameplate see the Declaration of Conformity 1 7 2 Warning labels Page 7 of 29 ...

Страница 8: ...o be encountered They represent sound pressure levels at 1 m 3 3 ft from the directly driven pump for free field over a reflecting plane If a pump unit only has been purchased for fitting with your own driver then the pump only noise levels from the table should be combined with the level for the driver obtained from the supplier If the motor is driven by an inverter it may show an increase in noi...

Страница 9: ...pendent on their size and construction 2 3 Lifting To avoid distortion the pump unit should be lifted as shown Typical lifting of a PVML with base plate or extended levelling plate Unsafe lifting is never allowed A crane must be used for all pump sets in excess of 25 kg 55 lb Fully trained personnel must carry out lifting in accordance with local regulations The driver and pump weights are recorde...

Страница 10: ...t design and has a keyed drive end 3 3 6 Stuffing box The stuffing box has a spigot rabbet fit between the pump casing and seal plate for optimum concentricity The design enables a number of sealing options to be fitted 3 3 7 Shaft seal The mechanical seal s attached to the pump shaft seals the pumped liquid from the environment Gland packing may be fitted as an option for non hazardous service on...

Страница 11: ...al alignment Concrete is the most suitable material for the base The base should contain recesses for the grouting of the foundation bolts Figure 3 shows a number of variations on the design of the foundation bolts Make these recesses in the base in accordance with the above figure referring to the dimensional drawing of the pump unit If a concrete base is used observe the following points do not ...

Страница 12: ...his is not possible along the seal plate If the mechanical seal is fitted with a guard this should be removed level the levelling plate in the direction P Q with an accuracy of 0 15 µm m 0 002 in ft using the adjusting bolts see Figure 5 Fill the space between the filler blocks and the levelling plate with thin filler plates level the levelling plate in the directions R S with an accuracy of 0 15 ...

Страница 13: ...wo sizes larger than the pump suction and discharge Typically main pipework velocities should not exceed 2 m s 6 ft sec suction and 3 m s 9 ft sec on the discharge Take into account the available NPSH which must be higher than the required NPSH of the pump Never use the pump as a support for piping Maximum forces and moments allowed on the pump flanges vary with the pump size and type To minimize ...

Страница 14: ...mpatible liquid supply to the gland at 1 5 2 0 bar 20 30 psi above suction pressure is recommended 4 6 5 3 Pumps fitted with mechanical seals Single seals requiring re circulation will normally be provided with the auxiliary piping from pump casing already fitted If the seal requires an auxiliary quench then a connection must be made to a suitable source of liquid flow low pressure steam or static...

Страница 15: ...is installed To prevent excessive surface temperatures at bearings it is recommended that temperature or vibration monitoring are carried out See sections 5 7 4 and 5 7 5 5 COMMISSIONING START UP OPERATION AND SHUTDOWN These operations must be carried out by fully qualified personnel 5 1 Pre commissioning procedure BEFORE START UP REMOVE TEMPORARY RUBBER GASKET ABOVE SEAL DRIVE COLLAR GASKET CAN B...

Страница 16: ...iquids are being pumped it may be necessary to slacken the gland nuts to achieve leakage The pump should be run for 30 minutes with steady leakage and the gland nuts tightened by 10 degrees at a time until leakage is reduced to an acceptable level normally a minimum of 120 drops per minute is required Bedding in of the packing may take another 30 minutes Care must be taken when adjusting the gland...

Страница 17: ...doubt contact your nearest Flowserve office 5 10 1 Specific gravity SG Pump capacity and total head in metres feet do not change with SG however pressure displayed on a pressure gauge is directly proportional to SG Power absorbed is also directly proportional to SG It is therefore important to check that any change in SG will not overload the pump driver or over pressurize the pump 5 10 2 Viscosit...

Страница 18: ...rbon tetrachloride Protect yourself against toxic fumes when using cleaning agents 6 1 Maintenance schedule It is recommended that a maintenance plan and schedule is adopted in line with these User Instructions It should include the following a Any auxiliary systems installed must be monitored if necessary to ensure they function correctly b Gland packings if applied instead of a mechanical seal m...

Страница 19: ...are shown on the pump nameplate To ensure continued satisfactory operation replacement parts to the original design specification should be obtained from Flowserve Any change to the original design specification modification or use of a non standard part will invalidate the pump s safety certification 6 2 2 Storage of spares Spares should be stored in a clean dry area away from vibration Inspectio...

Страница 20: ... between the diffuser and the pump casing remove the packing ring 4590 2 from the pump casing and dispose of this in the proper way This type of packing may only be used once 6 7 2 Removing the diffuser This procedure describes removal of the diffuser from the casing cover Bend open the lock washers 6541 and remove the hexagon head bolts 6577 1 from the diffuser Remove the diffuser 6 7 2 Removing ...

Страница 21: ...se wearing ring Take a drill with a slightly smaller diameter than the width of the case wearing ring Drill two holes along the centre line of the upright edge of the case wearing ring see Figure Drill both holes not deeper than the measured height of the case wearing ring Chip off the remaining edges of the drilled holes using a hammer and chisel see Figure Make sure that the centring rim is not ...

Страница 22: ...ng the impeller wearing rings The procedure specified below is to be followed with regard to the impeller wearing rings 2300 1 2 on one or both sides of the impeller Clean the mounting surfaces of the impeller wearing ring and the impeller Use the appropriate personal protection equipment when heating and positio ning the impeller wearing ring Heat the impeller wearing ring to a temperature of 120...

Страница 23: ... the thrower and the electric motor 6 9 6 Fitting the motor stool This procedure describes assembly of the motor stool to the casing cover Clean the mounting surfaces of the motor stool and the casing cover Carefully place the shaft of the electric motor in the shaft sleeve so that the motor stool is resting Tighten the bolts 6577 2 6 9 7 Fitting the impeller This procedure describes assembly of t...

Страница 24: ...propriate lifting points Observe the lifting instructions described in section 2 3 The lifting lugs fixed to the motor are sufficient to lift the motor but are not suitable to lift the total unit Lift the casing cover above the pump casing and make sure that the casing cover is in the correct position in relation to the pump casing There is only one way for the casing cover to fit onto the pump ca...

Страница 25: ...d replace faulty parts CONSULT FLOWSERVE Foot valve too small Investigate replacing the foot valve Foot valve partially clogged Clean foot valve Inlet of suction pipe insufficiently submerged Check out system design Speed too low CONSULT FLOWSERVE Speed too high CONSULT FLOWSERVE Total head of system higher than differential head of pump Total head of system lower than pump design head Check syste...

Страница 26: ... solids in liquid pumped Internal misalignment of parts preventing seal ring and seat from mating properly Check and CONSULT FLOWSERVE Mechanical seal was run dry Check mechanical seal condition and source of dry running and repair Internal misalignment due to improper repairs causing impeller to rub Check method of assembly possible damage or state of cleanliness during assembly Remedy or CONSULT...

Страница 27: ...ng 2300 2 Impeller wearing ring 2430 Throttling sleeve Stub sleeve 2540 Thrower 2913 Impeller screw 3160 Motor stool 4132 Neck bush 4590 2 Gasket 4590 3 Gasket 4590 4 Gasket Ref no Description 4610 O ring 6130 Sole plate 6541 Lock washer 6562 Protective guard 6570 1 Screw 6570 2 Screw 6570 3 Screw 6572 1 Stud continuous 6572 2 Stud continuous 6577 1 Hexagon head bolt 6577 2 Hexagon head bolt 6577 ...

Страница 28: ...mentary instructions such as for a driver instrumentation controller seals sealant system etc are provided as separate documents in their original format If further copies of these are required they should be obtained from the supplier for retention with these User Instructions 10 2 Change notes If any changes agreed with Flowserve Pump Division are made to the product after its supply a record of...

Страница 29: ... 6800 Latin America Flowserve S A de C V Avenida Paseo de la Reforma 30 2nd Floor Colonia Juarez Centro Mexico D F Z C 06040 Tel 52 5705 5526 Fax 52 5705 1125 Asia Pacific Flowserve Pte Ltd Pump Division 200 Pandan Loop 06 03 04 Pantech 21 Singapore 128388 Tel 65 775 3003 Fax 65 779 4607 Visit our web site at www flowserve com Your Flowserve factory contact Flowserve B V P O Box 55 Lansinkesweg 30...

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