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User Instructions Logix 520si - LGENIM2520-00  09/09

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3.    Pos. Characterization
    Select Linear if the actuator position should be directly 

proportional to the input signal.

    Select Optional if another characteristic is desired, which 

is set in conjunction with the next switch, labeled Optional 
Pos. Char
.

4.    Optional Pos. Char. – If the Pos. Characterization  switch 

is set to optional, this switch is active with the following 

options:

    The  =%  option  will  characterize  the  actuator

response to the input signal based on a standard 30:1 

equal percent rangability curve.

    If Custom is selected, the positioner will be characterized 

to a custom table that must be set-up ValveSight DTM 

software or a HART handheld.

5.    Auto Tune – This switch controls whether the positioner 

will auto tune itself every time the Quick-Cal button is 

pressed

    On enables an auto tune feature that will automatically 

determine the positioner gain settings every time a Quick-

Cal is performed based on the setting of the rotary Gain 

switch.

    nOTE: there is a small black arrow indicating the selection.  

The slot does not indicate the chosen gain.

      

If  the  rotary  Gain  selector  switch  is  set  to  E  with 

the  Auto  Tune  switch  On,  a  Flowserve  nominal

response tuning set will be calculated and used. 

    If the rotary Gain selector switch is set to D, C, B, or A 

with the Auto Tune switch On, progressively lower gain 

settings will be calculated and used.

    If the rotary Gain selector switch is set to F, G, or H with 

the Auto Tune switch On, progressively higher gain set-

tings will be calculated and used.

    Off forces the positioner to use one of the factory preset 

tuning sets determined by the rotary Gain selector switch. 

Settings A  through H  are progressively higher gain pre-

defined tuning sets. The positioner is preset to Autotune 

- On at the factory. This is the recomended setting.

    The gain selector operates as a “live” switch. This means 

that changes to the switch position while the positioner 

is in normal operation will have immediate effect on the 

control algorithm.

6.    Stability Switch – This switch adjusts the position control 

algorithm of the positioner for use with low friction control 

valves or high friction automated valves

    Placing the switch to the left optimizes the response 

for low friction, high performance control valves.  This 

setting provides for optimum response times when used 

with most low friction control valves.

    Placing the switch to the right optimizes the response 

for valves and actuators with high friction levels.  This 

setting slightly slows the response and will normally 

stop limit cycling that can occur on high friction valves.

9.3    Calibration switches
9.3.1   Setup of the Cal DIP Switch for the Quick
          Calibration operating mode
    Select Auto if the valve/actuator assembly has an internal 

stop in the 100% stroke position. In Auto mode the 

positioner will fully close the valve and register the 0% 

position and then open the valve to the stop to register 

the 100% position when performing a self-calibration. 

See detailed instructions in the next section on how to 

perform an auto positioner calibration. 

    Select Jog if the valve/actuator assembly has no cali-

bration stop in the open position. In the Jog mode the 

positioner will fully close the valve for the 0% position 

and then wait for the user to set the open position using 

the Jog buttons labeled with the up and down arrows. 

See the detailed instructions in the next section on how 

to perform a manual calibration using the Jog buttons.

    WARning:  During  the  Quick-Cal  operation  the  valve  

may stroke unexpectedly. Notify proper personnel  

that the valve will stroke, and make sure the valve is  

properly isolated.

9.4   Quick-Cal Operation 
    The  Quick-Cal  button  is  used  to  locally  initiate  a 

calibration of the positioner. Pressing and holding the 

Quick-Cal button for approximately three seconds will 

initiate the calibration. If the Config-Switches option is 

enabled, the settings of all the configuration switches 

are read and the operation of the positioner adjusted 

accordingly. The Gain Selector switch is also read and 

action will be taken to adjust the gain according to the 

settings of the calibration switches as described in the 

previous  section.  A  Quick-Cal  can  be  aborted  at  any 

time by briefly pressing the Quick-Cal button and the 

previous settings will be retained.

    If  the  Quick  calibration  switch  (not  to  be  confused 

with the Quick-Cal button) is set to Auto and the valve/

actuator assembly has the necessary internal stops, the 

calibration will complete automatically. While the cali-

bration is in progress you will notice a series of different 

lights flashing indicating the calibration progress. When 

the lights return to a sequence that starts with a green 

STOP!

Содержание Logix 520si Series

Страница 1: ...1 User Instructions Logix 520si LGENIM2520 00 09 09 Experience In Motion Installation Operation Maintenance Logix 520si Series Digital Positioner FCD LGENIM2520 00 09 09 USER INSTRUCTIONS ...

Страница 2: ...duct itself is essential in order to avoid faults which in themselves might directly or indirectly cause severe personal injury or property damage 1 3 Protective clothing FLOWSERVE products are often used in problematic applications e g extremely high pressures danger ous toxic or corrosive mediums In particular valves with bellows seals point to such applications When performing service inspectio...

Страница 3: ...returned to FLOWSERVE for repair or service FLOWSERVE must be provided with a certificate which confirms that the product has been decontaminated and is clean FLOWSERVE will not accept deliveries if a certificate has not been provided a form can be obtained from FLOWSERVE 1 8 Storage In most cases FLOWSERVE products are manufactured from stainless steel Products not manufactured from stainless ste...

Страница 4: ...A 3 mA Voltage range 5 25 VDC Hysteresis 0 2 Temperature 40 C to 100 C 40 F to 212 F Type P F SJ2 N Load current 1 mA 3 mA Voltage range 5 25 VDC Hysteresis 0 2 Temperature 25 C to 100 C 13 F to 212 F 3 Logix 520si Overview The Logix 520si is a two wire 4 20 mA input digital valve positioner The Logix 520 also utilizes the HART protocol to allow two way remote communication with the positioner The...

Страница 5: ...eedback 1 Digital Control Circuit 2 Electro pneumatic Converter Module 3 Valve Position Sensor Filter Regulator for Supply Air 1 5 6 0 bar 22 87 psi Air Supply Micro Processor Gain Pressure Regulator Piezo Valve Pneumatic Amplifier Control Valve 4 20 mA HART HART control calculations and produces an output command to the piezo valve which drives the pneumatic amplifier The position of the pilot va...

Страница 6: ... resistance barrier resistance if present and the Logix 520si impedance The Logix 520si requires that the current loop system allow for a 12 VDC drop across the positioner at maximum loop current gases free of moisture and dust in according with IEC 770 or ISA 7 0 01 Pressure range 1 5 6 0 bar 22 87 psi For connecting the air piping the following notes should be observed 1 The positioner passagewa...

Страница 7: ...ortion of the HART communication cable capacitance and cable length restrictions must be cal culated The cable length must be limited if the capacitance is too high Selecting a cable with lower capacitance mm rating will allow longer cable runs In addition to cable capacitance the network resistance also affects the allowable cable length 65Ω Rbarrier Rwire 390Ω Example Rbarrier 300 Ω if present R...

Страница 8: ... operational status or alarm conditions there are three LEDs on the local user interface 9 2 Initial DIP Switch Setting Before placing the unit in service set the DIP switches in the Configuration and Cal boxes to the desired control options NOTE The switch settings in the Configuration box are activated only by pressing the Quick Cal button or by utilizing the stroke calibration features provided...

Страница 9: ...ance control valves This settingprovidesforoptimumresponsetimeswhenused with most low friction control valves Placing the switch to the right optimizes the response for valves and actuators with high friction levels This setting slightly slows the response and will normally stop limit cycling that can occur on high friction valves 9 3 Calibration switches 9 3 1 Setup of the Cal DIP Switch for the ...

Страница 10: ... time to exactly 100 using the Jog buttons When the stem is properly positioned press both Jog buttons simultaneously again to register the 100 position and proceed No more user actions are required while the calibration process is completed When the lights return to a sequence that starts with a green light the calibra tion is complete See the appendix for an explanation of the various light sequ...

Страница 11: ...s fitted to the positioner when delivered but can be retrofitted Fit 3 spacer screws 1 to positioner housing Place PC board 2 on spacer screws 1 secure with 3 mounting screws 3 Switches Figure 8 Install vane assembly 4 and secure with 2 screws For electrical connect see Figure 8 WARNING ForunitsinstalledinHazardousareasspecial installation cautions and procedures are required 11 4 Adjusting switch...

Страница 12: ... user has been exceeded To clear use handheld or Flowserve sup plied software to reset GGRY 6 Travel limit The total accumulated travel limit set by the user has been exceeded To clear use handheld or Flowserve supplied software to reset GYYR 7 Soft Stop Lower The unit is being commanded to exceed a user defined lower travel limit and the internal software is holding the position at the limit To c...

Страница 13: ...eted for proper calibration YRYY 20 Feedback no motion during calibration Indicates that there was no motion of the actu ator based on the current stroking time configuration Check linkages and air supply to make sure the system is properly connected If the time out occurred because the actuator is very large then simply retry the Quick Cal and the positioner will automatically adjust for a larger...

Страница 14: ...t good calibration If the positioner still does not operate replace the pneumatic relay assembly RYYR 28 Hall sensor lower position Check to make sure the air supply is connected This error may be cleared by briefly pushing the Quick Cal button which will force the positioner to use the parameters from the last good calibration If the positioner still does not operate replace the pneumatic relay a...

Страница 15: ...d mode with ValveSight to analog commands DTM software or handheld communicator 2 Error occurred during calibration 2 Correct calibration error Recalibrate Valve position reading 1 Stem position sensor mounting 1 Reposition sensor is not what is expected is off 180 degrees 2 Stroke not calibrated 2 Calibrate stroke 3 Tight shutoff MPC Minimum 3 No action position cutoff is active 4 Custom characte...

Страница 16: ... 218773 999 000 4 Repair kit for Potentiometer Assembly 218774 999 000 5 Position Feedback Assembly 218774 999 000 8 Follower Arm Assembly Max stroke 65 mm 214323 999 000 Max stroke 110 mm 214322 999 000 Mounting Kits Description Part No IEC534part6 FloTop Kämmer KA Kämmer KP and standard NAMUR linear valves 213619 999 000 Rotary VDI VDE 3845 DIN ISO 5211 188151 999 000 Flowserve direct mounting 2...

Страница 17: ...W BACK VIEW D SHAFT OPTION STANDARD 6 85 174 10 3 94 100 00 2 25 57 20 2 25 57 20 2 52 64 10 2 09 53 00 1 13 28 60 1 13 28 60 70 17 70 1 39 35 40 1 39 35 40 70 17 70 M8X1 25 OR 5 16 18UNC M6 G1 4 OR 1 4 NPT M20X1 5 OR 1 2 NPT EXTERIOR GROUNDING SCREW 90 22 95 39 10 00 09 2 31 1 3 32 00 4 10 00 2 4 00 2 4 00 2 4 80 N SHAFT OPTION VDI VDE 3845 NAMUR M8 INCH MM ...

Страница 18: ... GA GAUGE ADAPTER 3 94 100 00 8 54 216 87 TWO PRESSURE GAUGES 1 4 NPT AUXILIARY OPTIONS GM GAUGE MANIFOLD 3 94 100 00 2 50 63 50 1 88 47 63 6 83 173 50 5 03 127 69 DOMED INDICATOR POSITION INDICATOR D DOMED INDICATOR FIG 6 DIMENSIONAL DRAWING FOR OPTIONS INCH MM Figure 11 Dimensional Drawing for the Logix 520si with options ...

Страница 19: ...19 User Instructions Logix 520si LGENIM2520 00 09 09 ...

Страница 20: ...ctoria 312020 Australia Phone 61 7 32686866 Fax 61 7 32685466 China 585 Hanwei Plaza 7 Guanghau Road Beijing China 100004 Phone 86 10 6561 1900 Flowserve India Controls Pvt Ltd Plot 4 1A E P I P Whitefield Bangalore Kamataka India 560 066 Phone 91 80 284 10 289 Fax 91 80 284 10 286 Flowserve Essen GmbH Manderscheidtstr 19 45141 Essen Germany Phone 49 0 201 8919 5 Fax 49 0 201 8919 662 Flowserve S ...

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