Flow 050624-1 Скачать руководство пользователя страница 2

 

 

Installing the HyPlex® Prime Minor Maintenance Kit 

SB-0258  Rev A   Status: PRODUCTION 

 

2 of 10

 

 2011  Flow International Corporation 

UNCONTROLLED COPY 

PRINTED 7/29/11

 

Parts identification 

 

Disassembly 

1.

 

Push in the E-stop. 

WARNING 

Place the main electrical disconnect OFF and bleed down all high-pressure lines. 

Place an "Out of Service" tag on the main electrical disconnect and lock it out. 

Failure to do so may result in equipment damage or injury to personnel. 

2.

 

Disconnect all high-pressure and low-pressure interface connections to access the tie 
rods. Place the manifold and PCV assembly combination aside. 

Unload the tie rods with the pressure loading tool

 

3.

 

Make sure the pressure loading tool plunger is fully retracted. Install the pressure 
loading tool onto the tie rods by running the tool studs onto the exposed threads of the 
tie rods.  

When tightening, alternate between opposite studs to avoid binding. Tighten the tool 
studs firmly in order to seat the tool piston fully into the tool body, and against the 
end cap as shown below. 

Notes: 

 

The plunger of the pressure loading tool must be threaded all the way out in 
order to fully seat the piston within the cylinder. 

 

When engaged on the tie rods, there should be no exposure of the piston shoulder. 

 

Содержание 050624-1

Страница 1: ...need the following tools Pressure loading tool 049512 1 Combination wrenches 14 32 mm in drive socket set 14 32 mm in torque wrench 10 200 ft lb Note you may need two wrenches Pry bar set Screwdriver...

Страница 2: ...to access the tie rods Place the manifold and PCV assembly combination aside Unload the tie rods with the pressure loading tool 3 Make sure the pressure loading tool plunger is fully retracted Instal...

Страница 3: ...if needed 9 Repeat steps 3 through 8 for the remaining positions For each of the three high pressure cylinders 10 Remove the end cap high pressure cylinder inlet poppet springs filler tube and sleeve...

Страница 4: ...let poppet seat Discard the poppet seat guide and spring Lap inlet face of check valve body 18 Use the glass lapping plate from the tool kit and lapping paper from the repair kit 19 Lightly wet the pa...

Страница 5: ...lace the outlet poppet spring around the guide The spring should be loose on the guide 3 Place the assembly into the outlet cage along with the outlet poppet seat 4 Hold the outlet cage assembly uprig...

Страница 6: ...r With a torque wrench and plunger nut tool check plunger nut torque Torque should be 20 ft lb 27 N m 3 Rotate the sheave to fully extend the next plunger to be checked Repeat Steps 1 3 for the other...

Страница 7: ...Make sure the plungers are clean and free of any damage or scratches before installing the dynamic seal carriers The subplate adapter seal carrier interface must be clean and free of debris 4 Slide t...

Страница 8: ...d cap spring back while installing If it does the inlet poppet can be pinched causing damage The split bearings must be completely seated in the end cap Incorrect installation will cause inappropriate...

Страница 9: ...til firmly seated against the end caps These nuts must be fully bottomed out against the washers end caps Note Do not use wrenches when threading the primary nuts down 4 Use the socket wrench to remov...

Страница 10: ...nd completely drain the oil 2 Re install the drain plug or oil temperature sensor and fill the crankcase with recommended oil refer to Chapter 1 of your service manual 3 For HyPlex Prime Plus only Cli...

Отзывы: