56-5961-00
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User’s Manual
Страница 1: ...56 5961 00 _________________ User s Manual ...
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Страница 3: ...of Contents 2 Overview and Features 3 Unpacking and Inspection Removal and Installation 4 Voltage Adjust Factory Default 5 Troubleshooting 6 Fault Codes 9 Warranty Information Back Repair and Technical Support ...
Страница 4: ...eshooting Advanced detection system checks condition of brushes sliprings and rotor while cranking Generator will be prevented from running if damage is likely See Page 5 Communication port for connection to Flight Systems 327v2 modem Allows for remote monitoring and remote start may not be available upon initial release The 56 5961 00 as with all Flight System built devices comes with a 2 year wa...
Страница 5: ...l board location You should not need to disconnect any coolant lines Start by disconnecting the connector cable on the old control board Next remove the three 10mm hex bolts on the cover of the housing Once the cover has been removed the controller and bracket can be lifted from the intake housing Unbolt the single 10mm hex bolt threaded into the plastic mount of the old controller Installation is...
Страница 6: ...djust by 6v Wait for the status light to stop flashing If the generator goes into alarm before status light times out the voltage setting will not be saved If the generator needs to be shut down during this operation hold stop for two seconds Factory Default To restore all calibrations to factory default Press the stop button ten times while generator is not running and not in a fault condition Th...
Страница 7: ...hutdown Causes fuel leaks restrictions or air bubbles worn slip rings brushes misadjusted or faulty governor worn generator bearing Testing the Generator s Windings This procedure requires an ohmmeter set on the lowest resistance scale usually 200 ohm On the control board mating connector with the generator NOT RUNNING measure these points Pin 1 to Pin 14 Field winding rotor 20 30 ohms Pin 3 to Pi...
Страница 8: ...ate the two digit code indication The two digit code consists of 1 5 blinks a brief pause and then 1 9 blinks The first set of blinks represents the tens digit and the second set of blinks represents the units digit For example shutdown code No 32 would be blink blink blink pause blink blink long pause and repeat No 4 Over Crank Cranking time exceeded 35 seconds No 12 Over Voltage After voltage re...
Страница 9: ... AC sensing voltage even though the field was functioning normally No 29 High Battery Voltage Before cranking the controller sensed that incoming battery voltage was greater than 19 2 volts for 5 milliseconds or greater than 19 2 volts for 1 second while running No 32 Starting Fault The controller could not detect cranking speed for 12 seconds Possible open quadrature winding or broken brushes dir...
Страница 10: ... No 43 RAM Fault During startup the controller detected a RAM memory error No 45 Speed Sense Lost After crank disconnect the controller lost speed sense for 25 seconds No 48 Loss of Field Sense While running the field sense circuit on the controller failed or field voltage dropped to zero No 57 Over Prime The local or remote switch was held in the prime stop position for more than 3 minutes ...
Страница 11: ...nt shall reserve the right to determine the cause of malfunction If we determine that it was due to abuse misuse improper installation acts of nature such as storm failure to perform recommended genset maintenance procedure or problems elsewhere in the genset the warranty claim shall be dissolved and established standard repair rates apply Flight Systems 30 Day Return Policy is only valid for 30 d...
Страница 12: ... at FlightSystems com and include it with any repairs Repairs can be shipped to Flight Systems 207 Hempt Road Mechanicsburg PA 17050 Attn Repair Any repairs not sent with proper contact information will be held for no more than 6 months from the date received before being recycled by Flight Systems Technical support is also available by phone or online for all Flight Systems products Phone 717 590...