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Instruction Manual

D103407X012

1052PSV Actuator

May 2011

21

Note

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or
maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and
end user.

Spare Parts

The spare parts replacement interval is based in part on plant operation, operating conditions, normal maintenance
interval, process fluid, and other factors. Periodic inspection of the valve and actuator and diagnostics run on the
control valve assembly are recommended to identify the optimum replacement timing.

Table 2. Fisher 1052PSV Spare Parts

Drawing

Number

Replacement

Part Number

Part

Description,

Key No.

Qty

Classification

Spare

Part

Code

(1)

Spare Part Requirement Rationale

Shelf Life

Shelf Life

Rationale

(2)

GE39223

GE39223X022

Hub, Key 29

1

Non-Safety

Related

O/n

Cycled parts will exhibit wear over time. Based on

experience and testing, Emerson Process

Management recommends replacing this

component every 30 years.

N/A

Does not

exhibit a

tendency to

degrade over

time.

2E8597

2E8597X0062

Diaphragm,

size 60,

Key 3

1

Non-Safety

Related

O/n

Recommendation to purchase this spare part is

based on shelf life restrictions. The diaphragm is

a key component within the actuator

construction, required to ensure optimal

performance over time. Degradation of the

diaphragm could lead to inconsistencies with

valve operation. Emerson Process Management

recommends replacing this component every 6

years.

EPDM

material

shelf life is

4 years

after

shipment

or 12 years

from cure

date.

See FGS8A31

rev. P

(attached) for

information

regarding

elastomer shelf

life.

GE39188
GE39224

GE39188X022

Actuator

Cover/

Bushing

Assembly,

Key 33

1

Non-Safety

Related

O/n

The bushing will see repeated cycles in contact

with a metal hub. It is the manufacturer's

recommendation to replace the cover/bushing

assembly when wear or diagnostic testing shows

degraded performance or after 30 years of

operation, whichever comes first.

N/A

Does not

exhibit a

tendency to

degrade over

time.

GE45169

GE45169X012

Spring

Adjustor

Wrench

1

Non-Safety

Related

O/n

The special wrench is not commercially available.

This wrench is required to adjust actuator spring

load.

N/A

Does not

exhibit a

tendency to

degrade over

time.

1.  ME/n = construction/installation spares.  P/n = preoperational spares.  S/n = start-up spares.  O/n = operational spares.
2. Dependant on good storage practices and conditions.

Содержание 1052PSV

Страница 1: ...tuator incorporates the tilting diaphragm rod turnbuckle adjusting feature upper diaphragm casing assembly and SS 129 dual springs mounted within a fabricated box construction The actuator box is desi...

Страница 2: ...t Connections Standard 3 4 NPT internal thread Mounting Positions RH mount PDTO Vee Ball rotates CCW to close spring fail closed Approximate Weights 136 kg 300 lb Controller Positioners Available DVC2...

Страница 3: ...w 8 32 9 64 3 4 2 5 30 lbf in Description The 1052PSV diaphragm rotary actuator is a pneumatic spring return actuator for use with the SS 84PSV4 rotary shaft control valve The 1052PSV actuator can be...

Страница 4: ...additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruc...

Страница 5: ...to 20 lbf ft The assembly can now be lifted using a hoist capable of leveling these lifting points Lifting Valve Only To lift the valve insert 3 4 10 eyebolts into the two tapped holes on the top of...

Страница 6: ...Valve Flow Direction Valve construction can change the flow direction for a control valve assembly It is important to observe the flow direction in all valve applications before installing the valve i...

Страница 7: ...er key 27 is attached to the rod end bearing remove the cap screw and hex nut keys 18 and 19 8 If the 1052PSV spring adjustment has been changed complete the Initial Setting portion of the 1052PSV Spr...

Страница 8: ...3 A regulated air supply with appropriate gauge will be required to stroke the actuator The following wrench sizes will be used to adjust the turnbuckle 1 5 16 inch wrench for the turnbuckle key 57 15...

Страница 9: ...the turnbuckle key 57 with a 1 5 16 inch wrench and recheck Continue this procedure until the valve is in the closed position when the actuator is resting on its up travel stop Figure 7 Accessory Moun...

Страница 10: ...n disassembled or if the spring adjustment was changed and it is desired to match the initial setting stated on the nameplate make sure the rod end bearing key 17 figure 13 has been disconnected from...

Страница 11: ...screws and nuts keys 22 and 21 including washers key 39 into the actuator box until each cap screw just touches the lever key 27 without torquing Using a 1 7 16 inch wrench tighten the nuts key 21 to...

Страница 12: ...cap screws and tighten to 23 NSm 17 lbfSft with a 1 2 inch wrench Fisher 67CFSR Mounting Install two 67CFSR regulators to opposite sides of the 7 inch upper tube of the actuator box key 14 Apply thre...

Страница 13: ...bly the pressure connection to the actuator will normally be made at the factory 3 When the control valve is completely installed and connected to the instrument check for correct action air to open t...

Страница 14: ...torque to 47 N m 35 lbf ft Apply thread locking adhesive medium strength key 77 to the GO switch 5 8 18 threads and torque to 47 N m 35 lbf ft 8 Return the valve back to the closed position and verify...

Страница 15: ...diaphragm casing key 1 Failure to do so will allow the spring precompression to rotate the valve beyond its fully open or closed position This could cause damage to the valve components and or seal 1...

Страница 16: ...way from the actuator relieve 1052PSV spring compression before proceeding further 9 To relieve spring compression use the special 2 1 2 inch wrench to rotate the spring adjustor key 74 and move it aw...

Страница 17: ...ring adjustor key 74 by insertion into the window in the middle of the upper actuator tube Coat both sides of the needle thrust bearing key 71 with nuclear grade anti seize lubricant key 30 place betw...

Страница 18: ...tightened should be diametrically opposed and 90 degrees apart Tighten these four hex nuts to 13 6 NSm 10 lbfSft b Tighten the remaining hex nuts in a clockwise criss cross pattern to 13 6 NSm 10 lbf...

Страница 19: ...cket key 24 to the actuator box using 3 8 16 x 0 75 cap screws key 23 and washers key 40 only when bracket is painted Using a 9 16 inch wrench tighten to 41 NSm 30 lbfSft 30 Install the travel indicat...

Страница 20: ...e diaphragm casing while using a digital protractor to position the valve to the desired rotation Using the top of the valve body as a reference for 0 degrees rotate the valve until the square on the...

Страница 21: ...hragm size 60 Key 3 1 Non Safety Related O n Recommendation to purchase this spare part is based on shelf life restrictions The diaphragm is a key component within the actuator construction required t...

Страница 22: ...Instruction Manual D103407X012 1052PSV Actuator May 2011 22 Figure 13 Fisher 1052PSV Actuator Assembly GE39246 D...

Страница 23: ...E39230X012 25 Washer Plain 3 8 6 1B365428992 26 Washer Plain 3 8 48 1B365428992 27 Lever 1 GE39229X012 28 Cap Screw Hex Hd 5 8 11X1 25 1 12A9405X022 29 Hub 1 GE39223X022 30 Nuclear Grade Anti Seize Lu...

Страница 24: ...ailable upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their aff...

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