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6

This insures that any air in the water heater will 

bypass the heating loop and then be purged each 

time hot water is used in the dwelling.  If this pip-

ing procedure is not followed the pump may “air 

lock” and fail to pump hot water.  Any other piping 

procedure must address the elimination of air in 

the heating loop. See figures 8 through 9 for ap-

proved piping variations.  Contact the factory for 

assistance with alternate piping procedures.

Air handler:  

  Holes should 

not

 be drilled into the air 

handler or coil cabinets (except through duct flanges) 

since damage to the coils could result.  Multiple air 

handlers may be installed on one water heater pro-

vided the water heater and piping are sized properly.  

Piping should be similar to that required for individual 

air handler.

Flow control module (if required):

  The flow control 

module can be installed anywhere in the hot water 

loop to or from the air handler (between the water 

heater and air handler).  Modules must be installed 

with the motor in a horizontal position.  Junction box 

should 

not

 be installed underneath the pump.  Water 

should flow from the outlet (

hot

) side of the water 

heater to the air handler and then back to the supply 

(

cold

 ) side of the water heater.  Arrow on bottom of 

pump indicates the direction of flow when pump is 

energized.  The module is furnished with a 6 foot cord 

and plug for convenient connection to a wall outlet.  

For  those  areas  where  local  codes  require  “hard” 

wiring, discard the cord assembly and wire directly to 

the connections within the 4 x 4 box using acceptable 

wiring materials.

Water heater:

  Water heaters should be installed ac-

cording to the manufacturer’s installation instructions.  

If a “back flow preventer” is required by code, 

the  T  &  P  valve  on  the  water  heater  may  tend  to 

drip water because of pressure build-up in the water 

(See  figures  3,  4,  5,  14  and  15  for  typical  wiring 

diagrams.)

Water piping:

1.

 Material: 

 It is recommended that all piping be-

tween  the  water  heater  and  hot  water  coil  be 

3/4  inch  nominal  (7/8  O.D.)  copper  except  the 

60HBQB and 60HBXB-HW is 1" nominal (1-1/8"O.

D.).  Other material approved for potable hot water 

systems may also be used if approved by local 

code authorities.

2.

 Solder connections:  

All copper joints in the water 

lines 

must

  be  made  with  low  temperature,  non 

lead solder!

3.

    Insulation:

    It  is  recommended  that  all  piping 

be adequately insulated to prevent freezing and 

“freeze protector” ( see “accessories” ) be installed 

on  the  hot  water  coil  to  prevent  freezing  when 

piping  is  run  in  a  space  subjected  to  freezing 

temperatures.

4.

 Length:

  Piping should not exceed 200 total feet of 

length.  Air handlers should not be installed more 

than 40 feet above the water heater.

5.

 Shut - off valves:  

 In addition to the main cold 

water valve supplying the water heater, it is rec-

ommended that one shut - off valve be installed 

on the hot water supply line to the air handler and 

one on the return line from the air handler (or hot 

water coil).  These valves will facilitate air purging 

during start -  up ( see “start - up” ) and allow unit 

isolation for repair.

6.

 Piping connections:  

 On all cased type air han-

dlers the water inlet or “supply” connection to the 

hot water coil is the one on the right as you face 

the the air handler and will be marked accordingly.  

Air  handlers  with  internally  installed  circulating 

pumps 

will  not  circulate  water 

if  piped  back-

wards.  Water lines to and from the air handler 

must

 be connected to the horizontal connection 

of the “

T

” fittings in the vertical hot and cold water 

supply lines at the water heater.  (See figure 6).  

Содержание Aquatherm Series

Страница 1: ...1 FIRST CO P O BOX 270969 DALLAS TEXAS 75227 Ph 214 388 5751 Fax 214 388 2255 www rstco com INSTALLATION AND APPLICATION MANUAL FOR AQUATHERM COMBO HEATERS Aquatherm...

Страница 2: ...er 4 Boiler 4 Accessories Thermostat 4 Freeze protector 4 Equipment Sizing Condensing unit 4 Air handler 4 Water heater 5 Installation Duct work 5 Electrical 5 Water piping 6 1 Material 6 2 Solder con...

Страница 3: ...appliance that can heat your home as well as provide hot water for domestic purposes Any properly sized water heater for heating and split system type condensing unit for cooling will work with First...

Страница 4: ...dinstantaneous waterheaters Pleasecon tact the factory for assistance in selecting the proper equipment for these applications See Page 10 for wiring diagram of multiple air handlers ACCESSORIES Therm...

Страница 5: ...115 volt 1phase 60 cycle line voltage and 24 volt control ume sizing guide is satisfactory in most parts of the country minimum requirements 1 5 and 2 ton air handlers minimum 40 gallon 2 5 and 3 ton...

Страница 6: ...ons If a back ow preventer is required by code the T P valve on the water heater may tend to drip water because of pressure build up in the water See gures 3 4 5 14 and 15 for typical wiring diagrams...

Страница 7: ...ature about 45 minutes DO NOT IGNITE THE WATER HEATER WITHOUT WATER IN THE TANK 4 Purge the air handler s hot water coil and lines The following procedure allows the use of city water pressure to purg...

Страница 8: ...8 Conventional Piping Diagram Side Tap 4 Pipe Water Heater Piping FIGURE 8 FIGURE 9...

Страница 9: ...9 FIGURE 10...

Страница 10: ...W FAN COIL G W R C G W R Y 24V T T 24V BRN G W R C MV MV BOILER T T 4 CONDUCTOR CLASS 2 WIRING 24 VOLT CLASS 2 WIRING 24 VOLT CLASS 2 WIRING PIGTAIL LEADS FOR MOTORIZED VALVE PIGTAIL LEADS FOR MOTORIZ...

Страница 11: ...tages of the system All technical speci cations subject to change without notice TROUBLESHOOTING Most likely problems and cause Important For system to operate properly power should be turned ON and a...

Страница 12: ...12 Catalog No IAM1010 Replaces IAM309...

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