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Caution: strapping the cells will cause acid levels inside the cells to rise,
especially with taller cells. If the electrolyte levels rise above maximum, any
surplus acid should be removed.
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It is important to support the cell adequately across the full height of the cell.
Depending on the cell height, 2 to 3 ratchet tie down should be used.
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Failure to provide this support will nullify any warranty.
Where connectors have not yet been fitted remove the bolts, wipe the terminals
clean and apply a light coating of Vaseline to the outer surface of the terminal.
Connect the cells together using the inter-connectors provided ensuring that the cells
are connected negative to positive throughout. When numbering the cells always
begin at the positive end as cell number 1.
Connect the take-off cables one at a time, terminating both ends of the first cable
before connecting the second. When connecting the second take-off connect at the
battery first before connecting to the charger side. This minimises the chance of
creating a spark close to the battery.
Fit the float level indicators. Check that the indicators move freely and are at the ‘full’
level. If the levels are low do not top up until the battery has been fully charged.
COMMISSIONING
Switch on the solar array. Check that all regulator settings are correct (see Solar
System Set Points). Allow the battery to be fully charged before applying any loads.
When fully charged take and record temperature corrected individual specific gravity
and cell voltage plus pilot electrolyte temperature readings (see Temperature
Correction of Specific Gravities). These readings provide a base that can be referred
to when assessing the condition of individual cells during the battery life.