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EXTERNAL METER CONNECTIONS

The test jacks are located on the amplifier card. If external access is desired for a panel meter the fig-
ure shown below will assist you in locating the position to drill through the front cover. The hole
sizes should be large enough to accommodate the body of the meter probes. The test jacks accept
meter probes up to .080” of 2mm in diameter.

FIGURE 2.

INSTALLATION TESTING

CAUTION: Before testing the control operation on the boiler, close the manual main fuel
supply. Failure to do this may cause injury or property damage.

1.

Close the manual main shut-off fuel valve.

2.

Recheck all limit circuit wiring for proper operation and correct connection.

3.

Confirm that the automatic main fuel valves are wired to terminal 7.

4.

Power the control and electrically check the proper sequence of operation according to the oper-
ation section in this bulletin.

5.

After assuring that all interlocks and valves are properly wired and that the sequence of opera-
tion is correct, open the manual main shut-off valve and proceed cautiously through the boiler
light off process. Check all safety interlocks for proper shut down of the boiler.

To measure the Series D30 control’s flame signal strength, use a 1,000 ohm/volt (or greater) DC volt-
meter or a Digital meter with input impedance of 500K ohms or greater. 

Set the meter scale to read

a normal flame signal of 18-25 volts DC.

Note: The Fireye 45UV5-1009 is a repetitive self-check scanner that contains a highly reliable shut-
ter that closes every 4 seconds to initiate a system check. When the shutter closes, the test jack volt-
age should go down to approximately zero, and then back to the normal reading in about 2 seconds.

To assure sufficient flame signal margin to hold in the flame relay during random momentary down-
ward fluctuations of flame signal, it is recommended that a signal close to normal be obtained.

Note: The leads from the test meter plug into the red and black test jacks on the amplifier (red +
black — ).

Normal Pilot Flame Test

1.

CAUTION: Before making a pilot flame test, manually shut off the fuel supply to the 
main burner.

2.

Place the 

check-run

 switch on the programmer in the 

check

 position. A small tool such as a

screwdriver is required.

3.

Turn power on and initiate a normal start-up.

RECOMMED

5/16” TO 3/8” HOLES

TO ACCOMODATE 

METER PROBES

1.625

+

+

.625

4.3125

ADDING HOLES IN COVER TO ACCESS TEST JACKS

Содержание D30 Series

Страница 1: ...ed during the prepurge and firing period The control system de energizes all fuel valves within four seconds following flame failure An alarm circuit actuates audible and visual alarms following a saf...

Страница 2: ...F C UV1A UV2 UV8A UV90 Scanner 200qF 93qC 40qF C 45UV5 Scanner 200qF 93qC 40qF C 48PT2 Scanner 140qF 60qC 40qF C 69ND1 Flame Rod TIP 2460qF 1500qF 816qC 40qF C Humidity 85 RH MAX NON Condensing MAXIMU...

Страница 3: ...cable UV8A 90q head 1 2 NPT mount 72 unshielded leads UV90 3 6 9 90 side opening 36 900mm 72 1800mm or 108 2700mm cable 45UV3 1050 3 4 mount cast aluminum housing 8 wire 72DUVS4 Ultraviolet Repetitive...

Страница 4: ...application of a control could result in an unsafe condition hazardous to life and property Selection of a control for a particular application should be made by a compe tent professional such as a bo...

Страница 5: ...semble or disassemble a control and its plug in modules place the unit on a work bench remove the two module retainer hold down screws and lift off the module retainer The module retainer cannot be re...

Страница 6: ...r a short circuit is detected it must be eliminated before the control is plugged into the wiring base and power turned on Otherwise the control may be destroyed or improper operation may occur INSTAL...

Страница 7: ...ield of view 5 CAUTION The scanner must not sight the ignition spark directly or any part of the burner that can reflect the spark back to the scanner The scanner must not see a pilot flame that is to...

Страница 8: ...g UV Scanners To connect the scanner to the control the UV1 and UV8A scanners are supplied with 36 or 72 of flexible cable The UV2 comes with 36 of flexible cable to connect the scanner to the control...

Страница 9: ...t flame too short or in the wrong position to ignite the main flame reliably must not be detected 4 Scanner must have unobstructed view of flame being monitored 5 Flame being monitored must completely...

Страница 10: ...d at least 1 2 into the flame but not more than half way through 5 If the flame is partly luminous the electrode tip should extend only to the edge of the flame It is not necessary to maintain absolut...

Страница 11: ...llows 7 Following a 10 second trial for ignition if the flame is detected the main fuel valve Terminal 7 is energized and the TFI indicator LED goes out 8 Ten seconds later Terminal 5 de energizes the...

Страница 12: ...ch mounted on the main fuel valve and activated by the valve stem It is connected between Terminal 3 and 13 The valve proof of closure interlock prevents a burner start up if the valve stem is not in...

Страница 13: ...eck all safety interlocks for proper shut down of the boiler To measure the Series D30 control s flame signal strength use a 1 000 ohm volt or greater DC volt meter or a Digital meter with input imped...

Страница 14: ...the control will de energize the pilot assembly at the end of the trial for ignition interval and the control will lockout The check run switch must be in the run position for this test FIGURE 3 TYPI...

Страница 15: ...lot test must be accomplished by a trained and qualified burner technician 1 Manually turn off the main fuel supply 2 Place the check run switch in the check position 3 Turn power on and initiate a no...

Страница 16: ...and low fuel pressure or temperature switches low fire start switches fuel valve proof of closure interlock etc 4 Pilot flame failure response and lockout 5 Main flame failure response and lockout 6...

Страница 17: ...y 560 volts AC for 72DUV1 72DUVS4 and 72DUVSIT amplifiers 7 volts DC for 72DIRI amplifier and 280 volts AC for 72DRT1 amplifier with power on and burner off Before troubleshooting check the following...

Страница 18: ...ting actual flame Replace flame scanner or correct scanner wiring Replace 72D series amplifier module Replace 70D30 control Pilot not energized at the end of purge Air Flow indicator on TFI and FIREYE...

Страница 19: ...Pilot flame does not shut off following main flame TFI Pilot connected to terminal 5 Air flow Fireye indicators on Pilot valve stuck open Wiring error Replace 70D30 control Flame signal drops off whi...

Страница 20: ...canners include a replaceable 4 263 1 Firetron cell Type 45UV5 1009 scanners include a replaceable 4 314 1 UV tube Type 69ND1 Flame Rod The flame rod and its insulator should be kept clean by washing...

Страница 21: ...direct connection of limit and operating controls Fuel valve interlock low fire start interlock running interlocks such as air flow fuel pressure and temperature and Burner Motor Ignition Main fuel v...

Страница 22: ...IPE THREAD 1 DIA 25 4 UV1A UV SCANNER 36 FLEXIBLE CABLE UV 1A 3 72 FLEXIBLE CABLE UV 1A 6 72 LEAD 2 7 8 73 2 50 8 1 5 8 41 3 1 4 82 UV SCANNER Type 45UV3 Model 1050 2 3 8 60 3 2 3 8 60 3 1 2 12 7 L 1...

Страница 23: ...23...

Страница 24: ...s found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND F...

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