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Содержание Jamaican 1976

Страница 1: ...JAMAICAN APPLICATION V 8 VW Body Assembly manual X N G 548 Baldwin Street Bridgeville PA 15017 Phone 412 221 4200 COPYRIOHT 1876 n rt d 1 n C l r r r I C 7 L r r l p F R E E W W W T J K U S T O M S C...

Страница 2: ...s i s t o match S h o r t l y a f t e r t h e i n t r o d u c t i o n o f t h e JAMAICAN V8 k i t r e q u e s t s f o r JAM AICAN a d a p t a t i o n t o VW c h a s s i s s t a r t e d coming i n Seem...

Страница 3: ...r q l a a s i n r e c e s s e d arRa s o t h a t qao between g l a s s a n d e d g e o f body are e q u a l a l l round mark body nlonq edqe o f g l a s s and remove g l a s s a I f u s i n g P o r s...

Страница 4: ...of r z k k o r ant Q I I P t n t h a t o p edqe o f t h e frame where body w i l l r n s t B o l t body t o VW flooronn srrnl r hodv t n cr3mo c titc C o a r q v shoot matai scrnlllg ALWAYS use larQ8...

Страница 5: ...s on the door l i n e r s as per f i o 9 2 Using a 43 hole saw o r adjustable c u t t e r cut out holes Cornolete t h e o b l o n hole i n upper p a r t o f the panel w i t h a saber saw I Surf ace F...

Страница 6: ...T H I S SIDE UP FOR LEFT DOOR TURN OVER FOR RIGHT DOOR C u t o u t C e n t e r A l o n g T h i s L i n e LATCH ACCESS HOLE 0 I FIGURE 9 4 I F R E E W W W T J K U S T O M S C O M...

Страница 7: ...S l o t 1 112 Long by 518 High s t r i k e r 8 S t u d C u t o u t 1 318 Long b y 3 4 Wide WINDOW MECHANISMS MOUNTING HOLES FIGURE 9 5 PU SHBUTTON CUTOUT TEMPLATE FIGURE 9 7 FIGURE 9 6 F R E E W W W...

Страница 8: ...door latch arm is the mirror image Pushbutton Latch mechanism Steel tube 3 od a i Installation Weld rod to I tube 33 1 I I 1 Ii IT 5 16 18 Nut welded on end of rod I 2 I I I I i I i I I 1 I i L1 1 L 1...

Страница 9: ...t of a d i f f e r e n t shape D r i l l h o l e s t o Locate window mechanisms f i g 9 5 F a b r i c a t e l a t c h p l a t e 2 a s p e r f i g 9 8 Use 1 4 gauge s t e e l p l a t e o r 1 1611 appro...

Страница 10: ...F R E E W W W T J K U S T O M S C O M...

Страница 11: ...U R E 9 1Y Y 2 1 7 1 6 1 4 T a p 7 1 I STRIKEK STUD AND DOOR HINGE NUT P L A T E S 1 2 EACH F I G U R E 9 13 S p r i n g 4 4 R o c k e r 114 Steel S t r a p DOOR HINGE LOCATION F I G U R E 9 12 F R E...

Страница 12: ...outside weatherstr o rubber lip type and snip one end 2t thr nlo rnting flanqe every 1 2 for about 6 inches along the strip Now hend very carefully to match the contn lrill t l l rear of the slot in t...

Страница 13: ...e a r deck and attached a metal catch t o t h e body i s s u f f i c i e n t Hidden l a t c h e s w i t h cable c o n t r o l l e d release i s a l s o e a s i l y i n s t a l l e d NOUNTING THE FRONT...

Страница 14: ...ave found t h e most d e s i r a b l e h e a d l i g h t assembly t o use i s t h e CORVAN Many o t h e r type s i n g l e h e a d l i g h t assemb1 e w i t h dual beam a r e usable VW h e a d l i g h...

Страница 15: ...F R E E W W W T J K U S T O M S C O M...

Страница 16: ...C U T O U T T E M P L A T E FIGURE 8 3 1 5 F R E E W W W T J K U S T O M S C O M...

Страница 17: ...tly over the tape on the body This will define the actual finished edge of the front end 0 Cut the excess off the front end with a sabre saw by cutting along the tape edge Sand smooth E Re position th...

Страница 18: ...cket measured ivot to Ivot Mark and drill two 1 4 holes and bolt up with two 1 4 20 x 1 oval head TH P bolts flat wasRrs l o c washws and nuts B Position the upper support bracket on the mounting boss...

Страница 19: ...h e l a r g e p i e c e i n h a l f 40 x 233 w i t h t h e cement o u t and p l a c e t h e f o l d e d edge a g a i n s t t h e r o o f centered b o t h from aide to side and between t h e s i n d s...

Страница 20: ...l i n k s a r e attached must be p o s i t i o n e d so t h a t one bracket i s upward t h e o t h e r down ward so t h a t blades w i l l wipe toward each other parking so t h a t t h e ends o f blad...

Страница 21: ...t h f i t proceed a s f o l l o w s F i r s t l a y up a good bonding agent o r f i b e r g l a s s r e s i n h a r d e n e r m a t t i n g on l i p o f body and p l a c e dash on it w e i g h t i n g...

Страница 22: ...w i t h a heater core u s i n g t h e blower t o c i r c u l a t e warm a i r from t h e core up through t h e defogger vents T h i s i s an e x c e l l a n t combination heater defroster set up I n...

Страница 23: ...motor Washer nut 3 i i o r C f l U Bulkhead FIGURE 1 View from the top of the windshield as if standing on the top of the car FIGURE 2 Grille Padded dash Fiberglass dash F R E E W W W T J K U S T O M...

Страница 24: ...n the top of the dashboard as shown in Figure 2 on Page 3 Draw a I n c s t r a g l t across dash between the lower outside corners of the windshield opening in Figure 2 Measure 16 1 4 from each corner...

Страница 25: ...F R E E W W W T J K U S T O M S C O M...

Страница 26: ...urfaces of t h e car Transfer t h i s p a t t e r n t o t h e carpet making sure it i s not upside down and cut Sew on binding The same p a t t e r n tech nique i s used t o develop door panels constr...

Страница 27: ...and the edge o f the wind s h i e l d opening INSTALL CHRONE TRIN S t a r t w i t h the lower l e f t section o f t r i m I n s e r t the mounting flange on the chrome between the c l i p and the f i...

Страница 28: ...a t c h p l a t e s i m i l a r t o LOCK a T C H TEMPLATE f i g 9 16 r i g h t F I G U R E 9 i 6 A l u m i n u m T r i m Hinges may be exposed f o r e a s e o f assembly u s i n g r e a r h i n g e s...

Страница 29: ...F R E E W W W T J K U S T O M S C O M...

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