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Festo — YXCA — 2021-07

Maintenance

10.2

Cleaning

Clean the product with a clean, soft cloth and non-abrasive cleaning agents.

10.3

Lubrication

The product is initially lubricated in the delivery status.

NOTICE

Trouble-free operation and a long service life require regular relubrication.
• Lubricate the axes at the specified lubrication interval.
• Observe the specifications for relubrication.
• Use appropriate grease gun. Accessories

www.festo.com/catalogue.

Specifications

Lubrication interval

[km]

2500

Lubricating grease

See documentation for the axes

www.festo.com/sp

Amount of lubricant

Tab. 20: Lubrication

Содержание YXCA

Страница 1: ...YXCA Cantilever system Operating instruc tions 8132913 2021 07 8132915...

Страница 2: ...Translation of the original instructions...

Страница 3: ...attachments 14 6 3 Preparing mounting surface 15 6 3 1 Prepare mounting surface for mounting kit 15 6 3 2 Preparing mounting surface for the adjusting kit 16 6 4 Using mounting components 17 6 4 1 Usi...

Страница 4: ...ctions and requirements 44 8 2 Limit switch 44 8 3 Perform initial commissioning with test run 45 9 Operation 45 10 Maintenance 45 10 1 Safety instructions 45 10 2 Cleaning 46 10 3 Lubrication 46 11 F...

Страница 5: ...ent documents These documents form part of the product documentation and can be downloaded as follows 1 Read the order ID product key from the product labelling 2 Download the documents from the Festo...

Страница 6: ...ilever system Horizontal Horizontal Vertical Tab 2 Permitted mounting position Other mounting positions or overhead mounting of the product are not permitted 2 3 Training of qualified personnel Work o...

Страница 7: ...tual product may differ from the illustrations The product consists of the following modules The X module moves the Y module along the X axis The Y module moves the Z module along the Y axis The Z mod...

Страница 8: ...f the X axis The motor position depends on the configuration right or left either axial or parallel The following components are located on the motor side Energy chain optional Multi pin plug for sens...

Страница 9: ...for connection to the Z module The motor position on the Y module is dependent on the motor position of the X module The following components are located on the motor side Energy chain optional for pr...

Страница 10: ...attached to the Y Z adapter plate on the slide of the Y module The attachment components provided by the customer can be mounted on the adapter for attachment components 2 1 Fig 4 Z module DHMZ DGST 1...

Страница 11: ...rts of the product or the transportation protection may fall during transport or unpacking Observe the identification on the transportation protection Unpack the product with at least 2 persons Transp...

Страница 12: ...e the marked screws The product can be lifted out of the transportation protection 2 Lift the product only at the X axis or the mounting components of the X axis When the delivery status is completely...

Страница 13: ...nsecured moving parts with transportation locks Fig 8 Identification of the transportation lock for moving parts After assembly and before the product is energised Remove all marked transportation loc...

Страница 14: ...uct to the mounting surface The mounting surface must have the required evenness Adjusting kit The adjusting kit is used for fixing and adjusting the product on the mounting surface Unevenness in the...

Страница 15: ...Technical data 2 n number of mounting components Tab 4 Dimensions for mounting kit 1 Determine the value of the dimension X1 2 Check that the mounting surface has the required evenness and parallelis...

Страница 16: ...number of mounting components Tab 5 Dimensions for adjusting kit 1 Determine the values of the dimensions X1 and Y1 2 Check that the mounting surface has the required evenness and parallelism of 0 6...

Страница 17: ...lly mounted 6 5 Product assembly with partially mounted delivery status For delivery status completely mounted 6 6 Product assembly with delivery status com pletely assembled 1 2 3 Fig 11 Mounting kit...

Страница 18: ...lerance 0 4 By 1000 Tab 6 Dimension of length offset A of the X axes on the drive side 1 Loosen the screws on the profile mountings Do not unscrew the screws 2 Position the mounting kits on the prepar...

Страница 19: ...Festo YXCA 2021 07 Assembly 19 4 Tighten the screws evenly on the profile mountings EHMX AS ELGC 60 80 Screw size M5 x 12 Tightening torque Nm 4 8...

Страница 20: ...mounted 6 5 Product assembly with partially mounted delivery status For delivery status completely mounted 6 6 Product assembly with delivery status com pletely assembled 1 2 3 4 5 6 Fig 13 Adjusting...

Страница 21: ...adjusting kits 1 Adjusting kit 2 X axis Product version With EGC axes With ELGC axes Size X module EHMX EGC EHMX ELGC 60 EHMX ELGC 80 Length offset A mm 0 40 46 5 Tolerance 0 4 By 1000 Tab 7 Dimensio...

Страница 22: ...o not unscrew the screws 2 Position the adjusting kits on the prepared mounting surface 3 Tighten the screws on the profile mountings EHMX AS ELGC 60 80 Screw size M5 x 16 Tightening torque Nm 4 8 Fas...

Страница 23: ...ize tightening torque and dimensions Fig 15 Dimensions of adjusting kit 1 Place the washers under the screws 2 Place screws centrally in the slot 3 Lightly secure the adjusting plate to the mounting s...

Страница 24: ...alignment screw the adjusting bolts in or out 6 Tighten the screws Hold the adjusting bolts while tightening the screws The adjusting bolt has not twisted The alignment has been maintained The minimum...

Страница 25: ...YXCA 2021 07 Assembly 25 6 5 Product assembly with partially mounted delivery status 4 2 1 3 Fig 16 Product structure example 1 Y module EHMY AS ELGC 2 Z module 3 Mounting attachment 4 X module EHMX A...

Страница 26: ...s are secured with the transportation locks 2 3 1 4 6 5 Fig 17 X module EHMX AS ELGC motor position left parallel example 1 Motor optional 2 X axis 3 Slide with X Y adapter 4 Mounting attachment 5 Sup...

Страница 27: ...10 Dimensions for adjusting kit 1 In the case of a motor with brake on the X module the slide of the X module is blocked To move the slide during assembly or alignment Demount the motor 2 Place the X...

Страница 28: ...secured with the transportation locks 1 3 4 5 2 Fig 19 Y module EHMY AS ELGC motor position left parallel example 1 Energy chain optional 2 Support of the energy chain optional 3 Slide with Y Z adapte...

Страница 29: ...Assembly 29 2 Place the Y module on the X Y adapter on the slide of the X module 3 Fasten the Y module to the X Y adapter of the X module with the 2 profile mountings 8 screws and slot nut Do not tigh...

Страница 30: ...45 60 Screw size M5 x 12 Tightening torque Nm 5 10 Clearance A between angle profile X Y adapter and the cover of the Y axis mm 50 Horizontal alignment of the Y axis Maximum deviation 1 1 2 5 Tighten...

Страница 31: ...plate on the Y module 2 Place the Z module on the Y Z adapter plate of the Y module 3 Fasten the Z module to the Y Z adapter plate with at least 2 screws through the housing Secure the screws with an...

Страница 32: ...e 1 Place the Z module on the Y Z adapter plate of the Y module 2 Fasten the Z module to the Y Z adapter plate with the 2 profile mountings and the 4 screws EHMZ EGSC 32 45 EHMY AS ELGC 45 60 Screw si...

Страница 33: ...xis Use only the supplied mounting components The moving parts are secured with the transportation locks 4 2 1 3 Fig 24 Product structure example 1 Y module EHMY AS ELGC 2 Z module 3 Mounting attachme...

Страница 34: ...module the slide of the X module is blocked To move the slide during assembly or alignment Demount the motor 2 Lift the product only at the X axis or the mounting components of the X axis Due to the e...

Страница 35: ...rque Tighten all screws for mounting the X axis on the mounting surface in accordance with the mounting component Apply counter pressure to the adjusting bolts with adjusting kits Align Y module horiz...

Страница 36: ...HMX AS ELGC 60 80 EHMY AS ELGC 45 60 Screw size M5 x 12 Tightening torque Nm 5 10 Clearance A between angle profile X Y adapter and the cover of the Y axis mm 50 Horizontal alignment of the Y axis Max...

Страница 37: ...Fig 26 Product structure example 1 Move the Y module by hand over the entire stroke length of the X axis Move the Z module back and forth by hand over the entire stroke length of the Y axis The module...

Страница 38: ...is Check correct relative position of the coupling hubs 2 Connect the motor flange with the screws Tightening torque see accompanying documentation for motor mounting kit 6 9 Attachment component 1 Mo...

Страница 39: ...supply is switched on 7 2 Cables and tubes 7 2 1 General Delivery status Delivery status partially assembled the cables and hoses are enclosed Delivery status completely mounted the cables and hoses...

Страница 40: ...ve Silver Retract pneumatic drive Blue Customer specific application Tab 16 Classification of tubing colours Tubing size Bending radius min imum DHMZ DGST 8 12 16 PUN H 4x0 75 17 mm x x x Tab 17 DHMZ...

Страница 41: ...p so the maximum possible length of the energy chain is flat 2 Insert the cables or tubing of the Z module into the designated chambers of the energy chain of the Y module 3 Place the customer specifi...

Страница 42: ...ains for attachment components mounted by the customer ensure that the earthing points are earthed by laying the earthing cables appropri ately 1 Connect the earthing points of the modules to suitable...

Страница 43: ...s 1 2 3 Fig 30 Connection for earthing point example 1 Washer 2 Serrated washer 3 Earthing point 1 Position serrated washer 2 Place the cable lugs of the earthing cables between the serrated washer an...

Страница 44: ...ving parts of the product Parts secured with transportation locks break loose and move uncontrollably at high acceleration into the end position Before energising the product check that the transporta...

Страница 45: ...n When operating the product observe the following The permissible travel speed is configuration dependent 10 Maintenance 10 1 Safety instructions DANGER Injury or death due to electric shock Before w...

Страница 46: ...NOTICE Trouble free operation and a long service life require regular relubrication Lubricate the axes at the specified lubrication interval Observe the specifications for relubrication Use appropriat...

Страница 47: ...ong Resonant frequency of profile and payload is too low Reinforce the axis mounting Change the payload geometry Vibrations on the carriage Operation at the resonance point of the axis Change the trav...

Страница 48: ...pply move the vertical or tilted moving parts to the lower end position and secure them 1 To prevent uncontrolled movements when the power supply is switched off move the moving parts to the lower end...

Страница 49: ...BS KF 80 1000 e g Hx stroke in X direction 1000 mm Feature Storage conditions Dry Solid and flat base In original transportation protection Materials Profiles of the axes Aluminium Drive cover End ca...

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