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Festo VTIA Series, Руководство пользователя

Festo VTIA Series - мощный и надежный продукт для автоматизации производства. Здесь вы можете загрузить бесплатное руководство по эксплуатации нашей продукции. Успейте скачать его с manualshive.com, чтобы максимально эффективно использовать все возможности этого устройства.

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Co

nt

e

nt

s

 

a

nd  g

e

n

e

r

al

 

safe

ty 

i

n

s

truct

io

n

s

IV

F

es

t

o

    P

.B

E−

V

T

IA

−EN   

e

n 

1003a

3.3.

6

Op

e

r

a

t

i

ng  t

he

  v

al

v

e

 

ma

n

ifol

d 

V

T

IA

 

wi

t

h

  r

e

v

e

r

si

b

le

  pr

ess

ur

e

 

r

e

gu

la

t

o

r

s

3

−

17

 

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3.3.7

S

e

tt

i

ng  t

he

  pr

ess

ur

e

  r

e

gu

la

t

i

ng  v

al

v

e

3

−

17

 

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3.3.8

Va

cuu

m

/

low

  pr

ess

ur

e

 

o

p

e

r

a

t

io

n

3

−

20

 

.

 

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3.3.9

Co

nn

e

ct

i

ng  t

he

  pn

e

u

ma

t

i

c 

li

n

es

3

−

20

 

.

 

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3.3.10

Co

nn

e

ct

i

ng  t

he

 

ele

ctr

i

c  c

a

b

les

3

−

25

 

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3.

4

A

ddr

ess

 

assi

gn

me

nt 

of

  t

he

  v

al

v

es

3

−

31

 

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4.

Comissioning

4−1 

.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 

4

.1

G

e

n

e

r

al

 

I

n

fo

r

ma

t

io

n

4−4 

.

 

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4

.1.1

Pr

io

r  t

o

  c

ommissio

n

i

ng

4−4 

.

 

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4

.1.2

Pr

ess

ur

e

  bu

il

d−up 

i

n  t

he

 

o

v

e

r

all

 

s

upp

l

y

4−4 

.

 

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4

.2

M

a

nu

al

 

o

v

e

rr

i

d

e

  (MO)

4−6 

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4

.3

Che

ck

i

ng  t

he

  v

al

v

es

 

a

nd  t

he

  v

al

v

e

/

a

ctu

a

t

o

r  c

om

b

i

n

a

t

io

n

4−

8

 

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4

.

4

LED  d

is

p

la

y 

of

  t

he

  v

al

v

es

4−

11

 

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4

.5

Tr

o

ub

leshoo

t

i

ng

4−

13

 

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4

.5.1

Im

p

ai

r

me

nt 

of

 

f

unct

io

n

s

4−

13

 

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4

.5.2

Op

e

r

a

t

i

ng 

s

t

a

t

es

 

of

  t

he

  pn

e

u

ma

t

i

c 

s

y

s

t

em

4−

1

4 

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5.

Conversion  and  maintenance

5−1 

.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 

5.1

G

e

n

e

r

al

  pr

e

v

e

nt

i

v

e

 

a

ct

io

n

5

−4 

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5.2

D

isma

nt

li

ng  t

he

  v

al

v

e

 

ma

n

ifol

d

5

−

5

 

.

 

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5.3

Re

p

la

c

i

ng  v

al

v

e

 

ma

n

ifol

d  c

om

p

o

n

e

nt

s

5

−6 

.

 

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5.3.1

Re

p

la

c

i

ng  v

al

v

es

 

o

r  c

o

v

e

r  p

la

t

es

5

−6 

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5.3.2

Re

p

la

c

i

ng/

a

dd

i

ng  c

om

p

o

n

e

nt

s

 

fo

r  v

e

rt

i

c

al

 

s

t

a

ck

i

ng

5

−

7

 

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5.3.3

Re

p

la

c

i

ng 

ma

n

ifol

d 

s

ub−b

ases

 

o

r 

e

nd  p

la

t

es

5

−

11

 

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5.

4

Co

nv

e

r

sio

n 

of

  t

he

  v

al

v

e

 

ma

n

ifol

d 

V

T

IA

5

−

15

 

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5.

4

.1

Co

nv

e

r

sio

n  t

o

  duct

e

d  p

ilo

t 

e

x

ha

u

s

t 

a

nd  v

e

nt

i

ng 

ai

r

5

−

15

 

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5.

4

.2

Co

nv

e

r

sio

n 

of

  t

he

  v

al

v

e

 

ma

n

ifol

d 

V

T

IA

  t

o

  t

wo

 

o

r  t

h

r

ee

 

pr

ess

ur

e

  z

o

n

es

5

−

17

 

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5.

4

.3

A

dd

i

ng  v

al

v

e

  p

osi

t

io

n

s

5

−

18

 

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Содержание VTIA Series

Страница 1: ...Description VTIA pneumatics Valve manifold type VTIA with valves of type VSVA B R and type VSVA B C1 Description 538 929 en 1003a 752 193 Valve manifold VTIA...

Страница 2: ......

Страница 3: ...Germany 2010 Internet http www festo com E mail service_international festo com The copying distribution and utilisation of this document as well as the communication of its contents to others with ou...

Страница 4: ...Contents and general safety instructions II Festo P BE VTIA EN en 1003a...

Страница 5: ...l 2 6 2 2 2 Mounting dismantling from a wall 2 9 2 3 Mounting the inscription labels optional 2 12 3 Installation 3 1 3 1 Compressed air preparation 3 4 3 1 1 Operation with unlubricated compressed ai...

Страница 6: ...ecking the valves and the valve actuator combination 4 8 4 4 LED display of the valves 4 11 4 5 Troubleshooting 4 13 4 5 1 Impairment of functions 4 13 4 5 2 Operating states of the pneumatic system 4...

Страница 7: ...A 1 A 1 Technical data A 3 A 2 Festo accessories A 16 B Supplementary overview of components B 1 B 1 Overview of valve position components B 3 B 1 1 Valves with internal pilot air supply B 3 B 1 2 Va...

Страница 8: ...Contents and general safety instructions VI Festo P BE VTIA EN en 1003a...

Страница 9: ...s without unauthorised modifications Only the conversions or modifications described in the documentation supplied with the product are permitted In perfect technical condition When used together with...

Страница 10: ...d converting the valve manifold VTIA This manual describes only the pneumatic components and refers to the valve manifold variants listed in the table below Variants of the valve manifold VTIA Valve m...

Страница 11: ...stinction is made between the following danger warnings Warning means that failure to observe this instruction may result in serious personal injury or material damage Caution means that failure to ob...

Страница 12: ...ps and references to other sources of information Accessories Information on necessary or useful accessories for the Festo product Environment Information on environmentally friendly use of Festo pro...

Страница 13: ...an be used to combine sizes 18 mm and 26 mm on the valve manifold VTIA Manifold sub base Plate for holding a valve with working lines 2 and 4 MO Manual override Square plug Individual electrical conne...

Страница 14: ...Contents and general safety instructions XII Festo P BE VTIA EN en 1003a...

Страница 15: ...Overview of components 1 1 Festo P BE VTIA EN en 1003a Chapter 1...

Страница 16: ...1 Overview of components 1 2 Festo P BE VTIA EN en 1003a Contents 1 Overview of components 1 1 1 1 The valve manifold VTIA 1 4 1 1 1 Overview of variants 1 4 1 1 2 Description of components 1 5...

Страница 17: ...his chapter This chapter provides the following information on the valve manifold VTIA The maximum number of valve positions The connection variants and components of the valve manifold The labelling...

Страница 18: ...re and the valve exhaust air is dissipated via the com mon ducts of the manifold sub bases and the ports in the end plates The pilot pressure is supplied via port 14 of the left end plate The function...

Страница 19: ...in the DC 24 V voltage variant Valve manifold VTIA with valves type VSVA B C1 for square plug as per DIN EN 175301 803 The valves are actuated individually at each pilot valve These valves are availab...

Страница 20: ...Blanking plate for valve position optional 3 Valves 4 Intermediate plate optional 5 Pressure regulator plate optional 6 Flow control plate optional 7 Vertical pressure shut off plate optional 8 Vertic...

Страница 21: ...i fier within the type code indicates the valve function e g the identifier T32C in type code VSVA B T32C AZH A1 1 R2 means that this valve consists of two normally closed mono stable 3 2 way valves Y...

Страница 22: ...2 way valve pneumatic reset M52 M O Monostable 5 2 way valve mechanical reset 5 3 way valves P53C M R 5 3 way valve mid position closed P53E M E 5 3 way valve mid position exhausted P53U M B 5 3 way v...

Страница 23: ...s 18 mm and 26 mm are combined max 3 pressure zones can be implemented The pressure zones are formed via special seal plates which are inserted in the ducts see Fig 1 2 The following ducts can be sepa...

Страница 24: ...t 1 4 Seal plate Fig 1 2 Seal plates Vertical stacking You can mount further pneumatic components in each loca tion between the manifold sub base and the valve This verti cal stacking will enable you...

Страница 25: ...d 5 of a valve to adjust the speed of the actuator Vertical pressure shut off plate type VABF S3 P1A3 This plate supplies individual operating pressure to a valve irrespective of the operating pressur...

Страница 26: ...ulation range 0 6 bar R2 6 ZH Pressure regulator plate for connection 2 regulation range 0 6 bar R3 6 ZG Pressure regulator plate for connection 4 regulation range 0 6 bar R4 6 ZI Pressure regulator p...

Страница 27: ...he P pressure regulating valve regulates the pressure up stream of the valve in duct 1 P This means that ducts 2 and 4 have the same regulated pressure During venting the exhaust flow in the valve is...

Страница 28: ...m duct 2 to duct 3 and from duct 4 to duct 5 The following example shows the following switching posi tion The supply air is passed from duct 1 through the pressure regulator plate and through the val...

Страница 29: ...plate is used Reversible AB pressure regulating valve ID code ZJand Z E Mode of operation With the reversible pressure regulating valve the supply air duct 1 is divided and passed directly to both pr...

Страница 30: ...er exhaust flow as exhausting is not carried out via the pressure regulating valve Also the pressure regu lating valve is loaded less No quick exhaust valves are required The exhaust air is ducted com...

Страница 31: ...essure is present at the valve interface No practical combination with an intermediate flow con trol plate possible Sample applications If instead of the operating pressure of the valve manifold two f...

Страница 32: ...er pilot con trol 2 Exhaust port 3 Valve 3 Supply port 1 Operating pressure 4 Exhaust port 5 Valves 5 Working lines 2 per valve position 6 Working lines 4 per valve position 7 Pilot port 14 for feedin...

Страница 33: ...2 2 3 1 3 1 Port for pressure gauge can be swivelled 90 2 Pressure gauge optional 3 Adjusting knob with free wheeling and snap in locking 4 Adjusting screw for controlled flow 5 Operating pressure plu...

Страница 34: ...d VTIA with valves with common con nectors The valve manifold with valves with square plugs consists of the following electrical components 1 Electrical connection 12 per DIN EN 175301 803 2 Electrica...

Страница 35: ...1 2 3 4 1 Signal status display yellow LED for pilot control in the plug socket with cable KMEB 1 24 LED or KMEB 3 LED 2 Square plug per DIN EN 175301 803 on valves type VSVA B C1 3 M8 M12 common con...

Страница 36: ...1 Overview of components 1 22 Festo P BE VTIA EN en 1003a...

Страница 37: ...Mounting 2 1 Festo P BE VTIA EN en 1003a Chapter 2...

Страница 38: ...Contents 2 Mounting 2 1 2 1 General instructions on assembly and dismantling 2 4 2 2 Mounting variants 2 5 2 2 1 Mounting dismounting on an H rail 2 6 2 2 2 Mounting dismantling from a wall 2 9 2 3 Mo...

Страница 39: ...already assembled when supplied from the factory This chapter describes how to mount and dismantle The complete valve manifold H rail or wall mounting The inscription label holders Additional informat...

Страница 40: ...or damage to property Before carrying out mounting installation and mainten ance work switch off the following Compressed air supply The operating and load voltage supplies Note Handle all modules and...

Страница 41: ...lve manifold is used to hold the H rail Wallmounting The end plates and the manifold sub ba ses have holes for wall mounting For wall mounting Festo recommends using the holes in every fourth manifold...

Страница 42: ...not permitted If the terminal is mounted in a sloping position or if it is subjected to vibration loads secure the H rail clamping additionally against slippage with the retaining screws see Fig 2 1 i...

Страница 43: ...t the H rail clamping see Tab 2 2 5 Attach the valve manifold to the H rail see Fig 2 1 arrow A 6 Swivel the valve manifold onto the H rail see Fig 2 1 arrow B Make sure that the clamping component is...

Страница 44: ...2 Mounting 2 8 Festo P BE VTIA EN en 1003a 1 H rail 2 Clamping component of the H rail clamping unit 1 2 2 Fig 2 2 Rear view H rail mounting...

Страница 45: ...rail 2 Swivel the valve manifold VTIA forwards from the H rail see Fig 2 3 arrow B 3 Lift the valve manifold off the H rail see Fig 2 3 ar row A 1 H rail 2 Clamping component of the H rail clamping u...

Страница 46: ...port the VTIA valve manifold for weights see Appendix A Tab A 4 Make sure there is sufficient space for connecting the power supply cables and tubing 2 Drill mounting holes in the mounting surface Not...

Страница 47: ...for a width of 18 mm One hole for M4 screws for a width of 26 mm Tab 2 3 Options for mounting the valve manifold VTIA on a wall Dismantling Proceed as follows 1 Secure a suspended mounted valve manifo...

Страница 48: ...as shown in the table be low to identify the solenoid coils Mounting Clip the inscription labels to the recesses of the valve pilot control or plug socket see figure Valve with common connector type...

Страница 49: ...Installation 3 1 Festo P BE VTIA EN en 1003a Chapter 3...

Страница 50: ...control air and venting air 3 11 3 3 2 Pilot control pilot air 3 12 3 3 3 Valve manifold VTIA with pressure zone separation 3 14 3 3 4 Reversibly operated valve manifold VTIA 3 16 3 3 5 Operation of...

Страница 51: ...ollowing General instructions on compressed air preparation and tubing connections Instructions on pilot control with an internal or external pilot air Instructions on operating the valve manifolds wi...

Страница 52: ...ss 2 If mineral oils are used e g HLP oils as per DIN 51524 parts 1 to 3 or corresponding oils on the basis of poly alphaolefine PAO the residual oil content must not exceed 5 mg m3 see ISO 8573 1 cla...

Страница 53: ...oil content in the compressed air will reduce the service life of the valve manifold Use Festo special oil OFSW 32 or the other oils listed in the Festo catalogue as per DIN 51524 HLP32 basic viscosi...

Страница 54: ...port 5 Let the system run for a short period There must be only a slight yellow colouring on the cardboard If oil droplets appear this is an indication that too much oil has been used Another indicato...

Страница 55: ...contain electrostati cally sensitive components The components will be damaged if you touch the contact surfaces of the plug connectors or if you do not observe the handling specifications for electr...

Страница 56: ...ng the pneumatic tubing on the valve manifold Switch off the compressed air supply Make sure that all pneumatic tubing is unpressurized Exhaust all actuators controlled by valves that are blok ked in...

Страница 57: ...3 Installation 3 9 Festo P BE VTIA EN en 1003a 1 2 3 Fig 3 2 Disconnecting the tubing...

Страница 58: ...In order to guarantee the optimum capacity of the valve mani fold we recommend that more than one supply or exhaust line be used in the following cases When large volume cylinders are operated at high...

Страница 59: ...he internal pneumatic spring This operating pressure must correspond to the pilot pressure If the valve manifold VTIA is fitted with valves for ducted pilot and venting air via duct 12 duct 12 may not...

Страница 60: ...ur valves are desi gned If the valve manifold VTIA is also equipped with rever sible 2x3 2 way valves ID code P Q and R pilot air must also be fed via port 12 The pneumatic spring of these valves is s...

Страница 61: ...pilot port 14 on the left or right end plate This also applies if the valve manifold is operated with differ ent pressure zones see Fig 3 3 Set the pilot pressure according to the specifications in Ap...

Страница 62: ...ng dia grams Fig A 1 Fig A 4 The pressure zones are formed via isolating discs mounted in ducts 1 3 and 5 Valve manifolds VTIA which are equipped solely with valves of the same size can only have two...

Страница 63: ...Supply of pressure zone 3 via the right end plate 5 Supply of pressure zone 2 middle pressure zone via the intermediate plate provided the valve manifold is equipped with both sizes 6 Supply of press...

Страница 64: ...rsible val ves must be operated in a separate pressure zone Exception If the reversible 2x3 2 way valves are operated with re versible pressure regulating valves ID code ZJ and ZE see Appendix B Tab B...

Страница 65: ...2x3 2 way valves ID code H K and N non re versible valves may not be operated with reversible pres sure regulators If 2x3 2 way valves ID code P Q and R are combined with reversible pressure regulatin...

Страница 66: ...rning the adjusting knob 3 Press the adjusting knob into the freewheel level 3 In this position you can turn the setting wheel without mod ifying the controlled variable Turn the adjusting knob at rig...

Страница 67: ...he pressure regulating valve use the socket head screw in the adjusting knob Proceed as follows Set the required controlled variable at this level see Flow diagrams of the pressure regulating plates i...

Страница 68: ...can operate your VTIA valve manifold at supply port 1 with vacuum or low pressure between 0 9 2 bar Only the following valves are used for controlled external pilot air Monostable 5 2 way valves ident...

Страница 69: ...itting in the in termediate plate Size 26 mm G Size 18 mm Gx Fitting in the ver tical pressure supply plate Ducted exhaust air from the valves 3 or 5 Size 26 mm G Size 18 mm Gy Fitting in the end plat...

Страница 70: ...rsible 2x3 2 way valves 4 Note the following if you wish to exhaust the pilot air ducted Tab 3 4 Pneumatic ports of the valve manifold VTIA Note If the valve manifold VTIA is to be operated in conform...

Страница 71: ...5 Note Position of the pneumatic ports on the right end plate equivalent to the left end plate 4 2 2 Fig 3 6 Position of the pneumatic ports Observe the following instructions on installing the pneu...

Страница 72: ...e exhaust tubing or pilot air tubing in order to prevent functional impairment due to back pressures 1 Valve manifold 1 2 Central control exhaust line 82 84 3 Central exhaust line 3 5 4 Valve manifold...

Страница 73: ...0 V or AC 230 V control voltage Observe the applicable safety regulations for working with AC 110 V or AC 230 V control voltage Make sure that the earth terminal of the valve manifold is connected to...

Страница 74: ...on the valve 4 pin M8 or 3 pin M12 DC 24 V Type VSVA B C1 Each solenoid coil is connected separately Square plug on the solenoid coil 3 pin DC 24 V Special voltages DC 12 V AC 24 V AC 110 V AC 230 V N...

Страница 75: ...sing the socket with cable according to Festo accessories Tab 3 5 Pin allocation for electric square plug Square plug 3 pin 1 1 2 3 Remark 2 Wire colour 3 1 Connection pinpowersupply BK 2 Connection p...

Страница 76: ...Remarks BN 2 Signal coil 12 WH Solenoid coil 12 3 com BU 0 V or 24 V 2 4 Signal coil 14 BK Solenoid coil 14 1 For using the socket with cable according to Festo accessories Designation of the wire co...

Страница 77: ...ies 2 Only for a socket with cable of type SIM M12 5 3 Connect 0 V with positive switching control signals 24 V with negative switchingcontrolsignals Tab 3 8 Pin allocations for electr M12 common conn...

Страница 78: ...3 Installation 3 30 Festo P BE VTIA EN en 1003a 1 Earthing the valve manifold e g via a mounting hole in the end plate 1 1 Fig 3 8 Earthing the valve manifold VTIA...

Страница 79: ...nifold from left to right For valves with 2 solenoid coils the following applies Solenoid coil 14 occupies the lower value address Solenoid coil 12 occupies the higher value address 1 2 0 1 2 3 4 5 6...

Страница 80: ...3 Installation 3 32 Festo P BE VTIA EN en 1003a...

Страница 81: ...Comissioning 4 1 Festo P BE VTIA EN en 1003a Chapter 4...

Страница 82: ...ior to commissioning 4 4 4 1 2 Pressure build up in the overall supply 4 4 4 2 Manual override MO 4 6 4 3 Checking the valves and the valve actuator combination 4 8 4 4 LED display of the valves 4 11...

Страница 83: ...ni fold VTIA This includes in particular the following Instructions on building up pressure in the overall supply Operating the manual overrides Checking the valves and the valve actuator combination...

Страница 84: ...endurance stress Please observe the following instructions on building up pressure in the overall supply 4 1 2 Pressure build up in the overall supply Warning If the build up of pilot air is too slow...

Страница 85: ...e valve is switched in spite of an electric signal being present The gradual pressure build up of the overall supply does not affect the actuator in that case The actuator would react suddenly e g a c...

Страница 86: ...start valve slowly fast before pressure rise at 1 slowly Tab 4 1 Effects of slow start up pressurisation 4 2 Manual override MO You should use the manual override especially when commis sioning the pn...

Страница 87: ...missioning 4 7 Festo P BE VTIA EN en 1003a 1 2 1 Manual override for solenoid coils 12 2 Manual override for solenoid coils 14 Fig 4 2 Position of the manual overrides on the valve manifold VTIA top v...

Страница 88: ...trol via PLC indu strial PC Tab 4 2 Commissioning variants Commissioning the pneumatic components by means of the manual override is described below Warning Before actuating the MO Uncontrolled actuat...

Страница 89: ...sed air supply 2 Check the functioning and operation of each individual valve actuator combination by actuating the manual over ride as shown in the following diagrams Note Incorrect actuation of the...

Страница 90: ...ax blade width 4 mm to press down the plunger of the manual override un til the valve switches The valve moves to the switchingposition Keep the plunger of the MO pressed remains in the switchingposit...

Страница 91: ...nd MO for the corresponding solenoid valve are as follows 2 1 1 3 4 2 1 LED and manual override for valve so lenoid coil 14 2 LED and manual override for valve so lenoid coil 12 3 Valve with square pl...

Страница 92: ...switching status of the solenoid coils LED Switching position of the valve Meaning Dark Normal position logical 0 signal not applied Lights up yellow Switchingposition or Normal position logical 1 sig...

Страница 93: ...line or working line connections Check the tubing assembling The valve or the pneumatic system does not react as expected Not Check the installation of the tubing lines Check the electric cables After...

Страница 94: ...e zones Restriction of the pressure zones via seal plate in the corresponding duct Subsequent conversion possible see Chapter 5 Vacuum or low pres sure operation Regulated external pilot air pressure...

Страница 95: ...Conversion and maintenance 5 1 Festo P BE VTIA EN en 1003a Chapter 5...

Страница 96: ...fold components 5 6 5 3 1 Replacing valves or cover plates 5 6 5 3 2 Replacing adding components for vertical stacking 5 7 5 3 3 Replacing manifold sub bases or end plates 5 11 5 4 Conversion of the v...

Страница 97: ...valve positions the mounting and removal of valves cover plates pressure regulator plates flow control plates vertical pressure shut off plates and vertical pres sure supply plates Dismantling and mou...

Страница 98: ...oltage supplies Note Handle all modules and components of the valve manifold with great care Note especially the following when mount ing components Screws must be fitted exactly otherwise threads wil...

Страница 99: ...Vertical supply plates Tab 5 1 Pneumatic components Disconnecting the electrical connections Connecting variants Procedure Valve with common connector Type VSVA B R Loosen the union nut on the M8 or...

Страница 100: ...sily be replaced for maintenance and conversion work 5 3 1 Replacing valves or cover plates Dismantling Proceed as follows Use a screwdriver to loosen the retaining screws and re move the components f...

Страница 101: ...en with the following torque Valves 18 mm in width 1 0 Nm 10 Valves 26 mm in width 2 0 Nm 10 5 3 2 Replacing adding components for vertical stacking The valve manifold can be fitted with the following...

Страница 102: ...oned components under the pressure regulator plate This guarantees free ac cess to the adjusting screws and connections see Tab 5 3 The following component sequence is recommended for valve positions...

Страница 103: ...is is the case the operating pressure at which the valve manifold is operated must be within the range of the required pilot pressure see Appendix A Fig A 1 Fig A 4 The combination of reversibly opera...

Страница 104: ...ew component For width across flats of the Allen key see Tab 5 3 Vertical stacking with pressure regulator plate 1 2 Valve size 18 mm Valve size 26 mm 1 Hexagon socket wrench Width across flats 2 5 1...

Страница 105: ...tted with a maximum of 16 manifold sub bases Dismantling Proceed as follows 1 Loosen the electrical connections and pneumatic ports and remove the valve manifold from its mounting surface see this Cha...

Страница 106: ...Position of the fittings Mounting Proceed as follows 1 Make sure the seals are not damaged Replace the seals if they are damaged 2 Set the seal in the recess of the manifold sub base or the end plate...

Страница 107: ...rsion and maintenance 5 13 Festo P BE VTIA EN en 1003a 1 Seal 2 Interlinking blocks 2 1 1 2 Fig 5 4 Mounting manifold sub bases 1 Left end plate 2 Seal 3 Manifold sub base 2 3 1 2 Fig 5 5 Mounting end...

Страница 108: ...bolts at first slightly and then to 3 0 Nm 10 see Fig 5 3forposi tion 5 Mount the valve manifold onto the mounting surface see Chapter 2 Mounting Wall mounting or H rail mounting 6 Then complete the p...

Страница 109: ...ir By turning the valve seals you can vent the pilot exhaust air ducted via port 12 on the right end plate Note that the ducted exhausting of the pilot exhaust air via port 12 does not conform to the...

Страница 110: ...the designation label see Fig 5 6 The seal is visible in the inspection window on control side 12 The ISO mark is visible on the designation label Tab 5 4 Positions of the valve seals on the pilot exh...

Страница 111: ...med via special isolating discs which can be inserted in the following ducts Supply duct 1 Exhaust duct 3 Exhaust duct 5 To convert the valve manifold VTIA to 2 3 pressure zones you need a type NSC is...

Страница 112: ...sub bases 3 Mount the manifold sub base see Section 5 3 3 4 Mount the valve manifolds onto the mounting surface see Chapter 2 Section 2 2 1 for H rail mounting or Sec tion 2 2 2 for wall mounting 5 Th...

Страница 113: ...the manifold sub base at the point where you wish to extend the manifold see Section 5 3 3 Mounting Proceed as follows 1 Mount the new manifold sub base see Section 5 3 3 2 Mount the corresponding com...

Страница 114: ...5 Conversion and maintenance 5 20 Festo P BE VTIA EN en 1003a...

Страница 115: ...Technical Appendix A 1 Festo P BE VTIA EN en 1003a Appendix A...

Страница 116: ...A Technical Appendix A 2 Festo P BE VTIA EN en 1003a Contents A Technical Appendix A 1 A 1 Technical data A 3 A 2 Festo accessories A 16...

Страница 117: ...per FN940070 Mountingposition Any Tightening torques Valve blanking plate and vertical stacking components on manifold sub base Manifoldsub basemounting Retaining screw of the plug socket with cable K...

Страница 118: ...3 tested as per DIN IEC68 EN60068 parts 2 29 For wall and H rail mounting Severity level 1 1 See following table for explanations of the severity levels 2 Whenwall mountingvalve manifold VTIA with M4...

Страница 119: ...r non assigned valve position Per pressure regulator plate P Per pressure regulator plate A or B Per pressure regulator plate AB Per flow control plate Per vertical pressure supply plate Per vertical...

Страница 120: ...pressure at port 1 3 10 bar 0 9 10 bar Pilot pressure at connection 14 see diagram Fig A 1or Fig A 2 VSVA B C1 Plug type C Pilot control via internal pilot air 5 2 way valve identifier M52 M ID code...

Страница 121: ...ir 3 Operating pressure at port 1 bar 1 2 3 Fig A 1 Diagram Required pilot pressure of external control air for 2x3 2 way valves ID code K H and N 1 Pilot pressure at port 14 bar 2 Work range of the v...

Страница 122: ...ng pressure at port 1 bar 1 2 3 Fig A 3 Diagram Required pilot pressure of external control air for 2x3 2 way valves ID code K H and N 1 Pilot pressure at port 14 bar 2 Work range of the valves for ex...

Страница 123: ...ves T32C A T32H A T32U A T32F A T32N A T32W A 400 600 5 2 wayvalves M52 A M52 M B52 D52 550 750 5 3 waymid positionvalves closed P53C M exhausted pressurized P53E M P53U M 450 450 300 2 650 650 430 2...

Страница 124: ...2 way reversible 5 2 way monostable pneu spring 5 2 way monostable pneu spring 5 2 way double solenoid 5 3 way 13 21 21 17 15 18 20 21 13 19 35 30 26 mm T32C A T32H A T32U A T32F A T32N A T32W A M52 A...

Страница 125: ...Flow rate 4 Characteristic curve of the 10 barregulator qn l min p2 bar 1 2 3 4 Fig A 5 Diagram Flow as a factor of the output pressure for P pressure regulating valve size 18 mm identifier R1 1 Initi...

Страница 126: ...bar 1 2 3 4 Fig A 7 Diagram Flow as a factor of the initial pressure for A B and AB pressure regulating valve size 18 mm identifier R2 R3 and R4 1 Initial pressure 2 Characteristic curve of the 6 bar...

Страница 127: ...n p2 bar 1 2 3 4 Fig A 9 Diagram Flow as a factor of the initial pressure for reversible AB pressure regulating valve size 18 mm identifier R5 1 Initial pressure 2 Characteristic curve of the 6 bar re...

Страница 128: ...s of the flow control plates 1 Flow 2 Characteristic curve of flow control plate size 26 mm 3 Rotations of the adjusting screw 4 Characteristic curve of flow control plate size 18 mm 1 2 3 4 Fig A 11...

Страница 129: ...ing current phase Switch off time 3 Rate of change 3 Valves with square plugs Rated output of the coil 2 4 W 1 0 W Min 3 4 ms Min 0 4 V ms minimum power supply requirement DC 12 V and DC 24 V 1 8 W AC...

Страница 130: ...o P BE VTIA EN en 1003a Note You can configure the valve manifold with a maximum of 16 valves The maximum number of controllable sole noid coils is therefore restricted to 32 addresses A 2 Festo acces...

Страница 131: ...Supplementary overview of components B 1 Festo P BE VTIA EN en 1003a Appendix B...

Страница 132: ...E VTIA EN en 1003a Contents B Supplementary overview of components B 1 B 1 Overview of valve position components B 3 B 1 1 Valves with internal pilot air supply B 3 B 1 2 Valves with external pilot ai...

Страница 133: ...ir supply 2x3 2 way valves with internal pilot air supply ID code K Function 2x3 2 way valves Monostable 2x normally closed ID code H Function 2x3 2 way valves Monostable Control side 14 normally clos...

Страница 134: ...trol side 14 ID code M Function One monostable 5 2 way valve Reset via pneumatic spring NOTE The number of addresses which are occupied by this valve depends on the type of manifold sub base see Chapt...

Страница 135: ...n 5 3 way valves are energised simultaneously the valve remains in the previous switchingposition 5 3 way mid position valves with internal pilot air supply ID code R Function 5 3 way valve Mid positi...

Страница 136: ...s with external pilot air supply ID code K Function 2x3 2 way valves Monostable 2x normally closed ID code H Function 2x3 2 way valves Monostable Control side 14 normally closed Control side 12 normal...

Страница 137: ...supply ID code P Function 2x3 2 way valves Reversible Monostable Normallyopen ID code Q Function 2x3 2 way valves Reversible Monostable Normally closed ID code R Function 2x3 2 way valves Reversible M...

Страница 138: ...tion One 5 2 way double pilot valve Bistable ID code D Function One 5 2 way double pilot valve Bistable Dominant at control side 14 ID code M Function One monostable 5 2 way valve Reset via pneumatic...

Страница 139: ...n 5 3 way valves are energised simultaneously the valve remains in the previous switchingposition 5 3 way mid position valves with external pilot air supply ID code G Function 5 3 way valve Mid positi...

Страница 140: ...ator plate cannot be com bined with reversible 2x3 2 way valves ID code P Q and R Reversible AB pressure regulator plate ID code ZJ or ZE Function Reversible pressure regulating valve for con nections...

Страница 141: ...w control plate Vertical pressure supply plate and vertical pressure shut off plate Vertical pressure supply plate Function Plate with connection 11 for providinganindi vidual operating pressure for a...

Страница 142: ...B Supplementary overview of components B 12 Festo P BE VTIA EN en 1003a...

Страница 143: ...Index C 1 Festo P BE VTIA EN en 1003a Appendix C...

Страница 144: ...C Index C 2 Festo P BE VTIA EN en 1003a Contents C Index C 1...

Страница 145: ...lanking plate for valve position dismantling mounting 5 6 C Components Materials A 3 Weights A 5 Compressed air requirements 3 4 A 6 Connections electrical 1 21 Control elements pneumatic 1 18 Corrosi...

Страница 146: ...ubing 3 24 F Flow control plate 1 11 1 19 Diagram A 14 H H rail 2 7 Clamping unit 2 7 Mounting removing 2 6 Humidity permitted A 3 I Impairment of functions 4 13 Inscription label holder mounting dism...

Страница 147: ...rsions 4 6 Materials A 3 Medium requirements 3 4 A 6 Mounting kit H rail 2 6 Mounting variants H rail mounting 2 5 Wall mounting 2 5 N Nominal flow rates A 9 Non return valve 3 24 O Operating pressure...

Страница 148: ...alve 1 14 Diagram A 11 A 12 A 13 P pressure regulating valve 1 13 Reversible 3 17 Reversible AB pressure regulating valve 1 15 Setting 3 17 Pressure zones 1 9 3 14 4 14 5 17 Seal plates 1 10 Protectio...

Страница 149: ...U User instructions IX V Vacuum operation 3 20 4 14 Valve manifold VTIA Address assignment of the outputs 3 31 Components 1 19 1 20 Earthing the terminal 3 29 Individual connection 1 21 Overview of va...

Страница 150: ...15 Vertical pressure shut off plate 1 11 1 19 Vertical pressure supply plate 1 19 Vertical stacking 1 10 1 19 Label in the type code 1 12 Mounting additional components 5 7 Vertical supply plate 1 11...

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