background image

Malfunction

Possible cause

Remedy

Current controller set­
tings.

Optimise controller data (e.g. velocity, accelera­
tion, ...).

Resonance oscillation
of the axis.

Change the travel velocity.

Wear on bearing or
guide.

Contact local Festo Service.

Replace axis 

è

 www.festo.com/catalogue.

Toothed belt wear.

Contact local Festo Service.

Replace axis 

è

 www.festo.com/catalogue.

Loud running noises,
vibrations or rough
running of the axis.

Insufficient lubrication
of guide.

Lubricate the guide 

è

 Lubricate guide.

Vibrations on the slide.

Operation at the reson­
ant frequency of the
axis.

Change the travel velocity.

Change the acceleration.

Increase axis stiffness (e.g. shorter support
distances).

Change the payload geometry.

Long oscillations of the
profile.

Resonant frequency of
profile and payload too
low.

Increase axis stiffness (e.g. shorter support
distances).

Change the payload geometry.

Coupling slips.

Check the mounting of the shaft­hub connection

è

 Instruction manual for the motor mounting

kit, www.festo.com/sp.

Loads too high.

Reduce forces and torques. Consider dynamics.

Screws too long for fix­
ing the attachment
component (e.g. pay­
load).

Observe the screw­in depth

è

 Tab. 5 Information on attachment

components.

Slide does not move.

Toothed belt ripped.

Contact local Festo Service.

Replace axis 

è

 www.festo.com/catalogue.

Overruns the end posi­
tion.

Sensor does not
switch.

Check sensor, installation and parameterisation.

Idling torque too high.

Wear in the drive train.

Contact local Festo Service.

Replace axis 

è

 www.festo.com/catalogue.

Toothed belt preten­
sioning too low.

Contact local Festo Service.

Replace axis 

è

 www.festo.com/catalogue.

Current controller set­
tings.

Optimise controller data (e.g. velocity, accelera­
tion, ...).

Toothed belt skips.

Loads too high.

Reduce travel speed.

Wave formation on the
cover strip or alumini­
um abrasion on the
axis.

Wear on belt reversals.

Retension cover strip.

Replace belt reversal and cover strip

è

 www.festo.com/spareparts.

Oil leak between pro­
file housing and cover.

Fully suctioned oil
sensor.

ELGA­TB­RF:

Replace oil sensor.

Contact local Festo Service.

Tab. 10 Overview of fault clearance

11.2

Repair

Observe the information for dismantling 

è

 12 Disassembly

Send axis to Festo repair service.

Information about spare parts and accessories

è

 www.festo.com/spareparts.

12

Disassembly

WARNING!

Unexpected movement of components.

Injury due to impacts or crushing.

Before working on the product, switch off the control and secure it to prevent
it from being switched back on accidentally.

CAUTION!

For vertical or slanted mounting position: when power is off, moving parts can
travel or fall uncontrolled into the lower end position.

Injury due to impacts or crushing.

Bring moving parts of the product into a safe end position or secure them
against falling.

1. Remove electrical installations with accessories.
2. Remove motor and mounting kit.
3. Remove the mounting attachments.
4. Observe transport information 

è

 6 Transport and storage.

13

Disposal

Dispose of the product and packaging at the end of its useful life through environ­
mentally friendly recycling in accordance with applicable regulations.

14

Technical data

14.1

Technical data, mechanical

To size the axis, use the PositionDrives engineering software

è

 www.festo.com/sp.

Size

70

80

120

150

Design

...

Electromechanical axis with toothed belt

­G

Plain­bearing guide

­KF

Recirculating ball bearing guide

Guide

­RF

Roller bearing guide

Mounting position

...

any

­G
­RF

350

800

1300

­KF

350

800

1300

2000

Max. feed force Fx

[N]

­F1

260

600

1000

­G
­RF

5

15.9

34.1

­KF

5

15.9

34.1

73.9

Max. driving torque

[Nm]

­F1

3.7

11.9

26.2

­G

0.5

1

3

­KF

0.6

1

2.8

4

­KF­F1

0.8

1.5

4.5

­RF

0.7

1.4

3

Max. idling driving torque at
v = 0.2 m/s and with cover
strip

[Nm]

­RF­F1

1

1.9

5.7

­G

5

­KF

5

Max. speed

[m/s]

­RF

10

Max. acceleration

[m/s 

2

...

50

Repetition accuracy

[mm]

...

±

0.08 

Feed constant

[mm/re­
v]

...

90

125

165

232

Ambient temperature

[°C]

...

­10 … +60

­

IP40

Degree of protection

­P0

IP00

Max. permissible forces and torques on the slide

ELGA­TB­...­G

Fy

[N]

...

80

200

380

Fz

[N]

...

400

800

1600

Mx

[Nm]

...

5

10

20

My

[Nm]

...

30

60

120

Mz

[Nm]

...

10

20

40

ELGA­TB­...­KF, ELGA­TB­...­KF­F1

Fy

[N]

...

1500

2500

5500

11000

Fz

[N]

...

1850

3050

6890

11000

Mx

[N]

...

16

36

104

167

My

[N]

...

132

228

680

1150

Mz

[N]

...

132

228

680

1150

ELGA­TB­...­RF, ELGA­TB­...­RF­S

Fy

[N]

...

500

800

2000

Fz

[N]

...

500

800

2000

Mx

[Nm]

...

11

30

100

My

[Nm]

...

20

90

320

Mz

[Nm]

...

20

90

320

ELGA­TB­...­RF­L

Fy

[N]

...

500

800

2000

Fz

[N]

...

500

800

2000

Mx

[Nm]

...

11

30

100

My

[Nm]

...

40

180

640

Mz

[Nm]

...

40

180

640

ELGA­TB­...­RF­XS

Fy

[N]

...

800

2000

Fz

[N]

...

800

2000

Mx

[Nm]

...

30

100

My

[Nm]

...

40

150

Mz

[Nm]

...

40

150

ELGA­TB­...­RF­F1, ELGA­TB­...­RF­S­F1

Fy

[N]

...

400

640

1600

Fz

[N]

...

400

640

1600

Mx

[Nm]

...

8.8

24

80

My

[Nm]

...

16

72

256

Mz

[Nm]

...

16

72

256

ELGA­TB­...­RF­F1­L

Fy

[N]

...

400

640

1600

Fz

[N]

...

400

640

1600

Mx

[Nm]

...

8.8

24

80

My

[Nm]

...

32

144

512

Mz

[Nm]

...

32

144

512

Содержание ELGA-TB

Страница 1: ...le for attachment element 6 Threaded hole for switch lug 7 Guide lubrication point 8 Slide 9 Shaft cover 10 Slot for sensor 11 Slot for profile mounting slot nut and sensor bracket 12 Slot for slot nut 13 Profile 14 Threaded and centring hole for foot mounting Fig 2 Product design ELGA TB example ELGA TB KF 6 Transport and storage NOTICE Unexpected and unbraked movement of components Secure moving...

Страница 2: ...mount ing slot ELGA NM Foot mounting HPE ELGA MF Mounting via profile groove Mounting via profile groove Mounting via thread Tab 1 Overview of mounting components Size 70 80 120 150 Profile mounting MUE Screw Instruction manual è www festo com sp Slot nut NST Screw side bottom M5 M5 M6 M6 Size 70 80 120 150 max screw in depth tmax mm 6 6 12 12 Foot mounting HPE Screw M5 M5 M8 M8 max tightening tor...

Страница 3: ... the setpoint deviation determined during the test run during para meterisation of position setpoint values When the motor is removed the motor encoder loses its absolute reference to the reference mark e g by turning the motor drive shaft Carry out a homing run after every motor mounting in order to establish the absolute reference between the motor encoder and the reference mark High noise emiss...

Страница 4: ...rvals Sint as a function of the load comparison factor fv can be taken from the diagram Lubrication Plain bearing guide G Roller bearing guide RF Recirculating ball bearing guide KF Accessories è www festo com spareparts Lubrication point Lubrication hole Lubrication nipple Lubricant Oil Elkalub VP 916 Chemie Technik Vöhringen ELGA TB KF roller bearing grease LUB KC1 ELGA TB KF F1 Elkalub VP 874 C...

Страница 5: ...nd accessories è www festo com spareparts 12 Disassembly WARNING Unexpected movement of components Injury due to impacts or crushing Before working on the product switch off the control and secure it to prevent it from being switched back on accidentally CAUTION For vertical or slanted mounting position when power is off moving parts can travel or fall uncontrolled into the lower end position Inju...

Страница 6: ...urethane with steel cord and nylon cover Toothed belt KF PU2 Polyurethane with steel cord and nylon cover Toothed belt pulley High alloy steel Buffer Nitrile rubber Shaft cover Polyoxymethylene Weight standard slide with cover strip G 2 16 4 11 8 KF 2 97 4 7 15 7 32 83 Basic weight with 0 mm stroke kg RF 2 78 6 25 17 4 G 2 64 3 56 7 45 KF 3 94 5 13 10 6 17 22 Additional weight per 1000 mm stroke k...

Страница 7: ...000 2400 ELGA TB RF 70 ELGA TB RF 80 ELGA TB RF 120 Fig 13 ELGA TB RF support distances L as a function of force Fy ELGA TB RF 70 80 120 L mm Fz N 500 1000 1500 2000 2500 3000 3500 0 400 800 1200 1600 2000 2400 ELGA TB RF 70 ELGA TB RF 80 ELGA TB RF 120 Fig 14 ELGA TB RF support distances L as a function of force Fz ELGA TB RF 70 F1 ELGA TB RF 80 F1 ELGA TB RF 120 F1 Fig 15 ELGA TB RF F1 support d...

Страница 8: ... 150 Fig 18 ELGA TB KF velocity v as a function of the rotational speed n ELGA TB RF n 1 min v m s 0 1000 2000 3000 4000 5000 6000 7000 0 2 4 6 8 10 ELGA TB RF 70 ELGA TB RF 80 ELGA TB RF 120 Fig 19 ELGA TB RF velocity v as a function of the rotational speed n Feed force and acceleration Theoretical feed force F as a function of the input torque M Max acceleration a as a function of the payload m ...

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